Different particle size sunflower tahini prototypes were obtained by controlling the milling process of roasted sunflower kernels. Not only the physicochemical properties of these samples but also of an industrial reference were compared and discussed in order to understand tahini behavior and structure. Granulometry was determined by a laser-scattering analyzer and revealed for all studied samples, trimodal particle size distributions. Histogram modes, as well as cumulative volume percentages (CVPs) of small-and middle-class populations, increased with the number of passes through colloidal mill, while for large particle size population, both the modes and CVPs decreased. Pseudoplastic behavior was observed for all sunflower tahini prototypes and reference, irrespective of studied temperature and particle size. However, the value of consistency coefficient ranged from 3,049 to 6.6 Pa·s n being strong dependent on particle size and temperature while flow behavior indexes between 0.53 and 0.87. Time-dependent rheological analysis revealed higher thixotropic degree of coarser sunflower tahini samples. Studied samples had rheological properties characteristic for a viscoelastic material, the response in the dynamic frequency sweep being typical for weak gels. The finest sunflower tahini prototype showed the lowest Krieger-Dougherty estimated volume fraction (0.48), while the coarsest sample the highest (0.69), sunflower tahini reference being placed in a median position with a volume fraction of 0.56. By combining all those data, a schematic structure of sunflower tahini was proposed for the first time. PRACTICAL APPLICATIONSIn the production of tahini in Eastern Europe, sesame seeds have been totally replaced by sunflower seeds due to the high availability of sunflower in this region and the comparable taste of the final product. The fundamental understanding of structure and rheology is an essential step in analyzing tahini behavior during processing and storage or when included in new food formulations. The tahini model structure proposed for the first time in this manuscript is an essential tool for food engineers when improving the stability and texture of tahini or related products (e.g., halva, hummus) as well as when designing new tahini formulations. The obtained results will contribute to quality improvements of tahiniderived products as well as to a superior valorization of sunflower kernels by replacing sesame seeds in tahini production, being of interest also for similar products such as sesame tahini, peanut butter or hazelnut paste. bs_bs_banner Journal of Food Process Engineering
The advanced biochemical characterisation of green, red lentil and wheat flours was performed by assessing their folic acid content as well as individual minerals, amino acids, fatty acids and volatile compounds. Moreover, a nutritionally improved wheat–lentil composite flour, with a content of 133.33 μg of folic acid/100 g, was proposed in order to assure the folic acid daily intake (200 μg) for an adult person. The wheat and lentil flours percentages used for the composite were calculated by using the equations for total material balance and folic acid content material balance. Bread was selected as model food for the composite flour due to its high daily intake (~ 250 g day−1) and to its great potential in biofortification. By this algorithm, two composite flours were developed, wheat–green lentil flour (22.21–77.79%) and wheat–red lentil flour (42.62–57.38%), their advanced biochemical characteristics being predicted based on the determined compositions of their constituents. The baking behaviour of the new developed wheat-lentils composite flours with optimised folic acid content was tested. In order to objectively compare the bread samples, texture profile analysis was considered the most relevant test. A good baking behaviour was observed for the wheat–red lentil bread, while for the wheat–green lentil composite flour, encouraging results were obtained.
The present study describes the implementation of a food safety system in the dairy pilot plant “Gourmeticus Academicum,” a spin-off within the University of Agricultural Sciences and Veterinary Medicine of Cluj Napoca, Romania. In order to improve Hazard Analysis of Critical Control Points (HACCP) the preliminary programs were integrated into the quality management system (QMS) by monitoring the biological hazards. The process provides future specialists with good practice hands-on and educational tools. This study focused on hazard analysis, the determination and establishment of prerequisite programs, and the role of critical control points (CCPs) based on HACCP and the challenges found during the process as a critical thinking model on education programs. The determination of the CCPs in the processing of yogurt was made by applying the decision tree method. Besides, biological hazards are included as a by-control of the system’s implementation performance. For the successful implementation of HACCP principles, prerequisite programs (PRPs) and operational prerequisite programs (OPRPs) were initially implemented. This process could be challenging but feasible to be reached in small-scale food industries with remarkable results as educational tools.
Evaluation of fenugreek (Trigonella foenum-graecum L.) and dark wheat flour (type 1250) blends was performed, and the effect of fenugreek flour on the physicochemical, textural, microbiological, and sensory characteristics of wheat bread was studied. The fenugreek flour was blended with wheat flour at different levels: 2%, 5%, and 8% for preparing bread samples. Even if a decrement of bread’s crumb textural properties was recorded with fenugreek flour addition, the improved content in protein, ash, fiber, and antioxidant compounds was noticeable. The results of the sensory analysis indicated that the bread sample fortified with 2% and 5% fenugreek flour has the highest acceptability score. However, considering the health benefits of fenugreek bioactive compounds and their influence on overall quality of bread, it can be concluded that bread supplementation up to 5% fenugreek flour is optimal.
Hemp flour from Dacia Secuieni and Zenit varieties was added to bread in different proportions (5%, 10%, 15% and 20%) to improve its nutritional properties. The purpose of this paper was to present the advanced nutritional characteristics of these bread samples. The selected varieties of hemp, accepted for human consumption, met the requirements for the maximum accepted level of THC in seeds. The protein content of new products increased from 8.76 to 11.48%, lipids increased from 0.59 to 5.41%, mineral content from 1.33 to 1.62%, and fiber content from 1.17 to 5.84%. Elasticity and porosity decreased from 95.51 to 80% and 78.65 to 72.24%, respectively. K, Mg, Ca, P, Mn and Fe are the main mineral substances in bread with addition of hemp flour from the Dacia Secuieni and Zenit varieties. The total amount of unsaturated fatty acids in the bread samples with hemp flour ranged from 67.93 g/100 g and 69.82 g/100 g. Eight amino acids were identified, of which three were essential (lysine, phenylalanine, histidine). Lysine, the deficient amino acid in wheat bread, increased from 0.003 to 0.101 g/100 g. Sucrose and fructose decreased with the addition of hemp flour, and glucose has not been identified. The amount of yeasts and molds decreased in the first 3 days of storage. Regarding the textural profile, the best results were obtained for the samples with 5% addition. In conclusion, bread with the addition of hemp flour has been shown to have superior nutritional properties to wheat bread.
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