Purpose – The purpose of the paper is to explore the performance measures for the green manufacturing practices in the Indian manufacturing industries. Design/methodology/approach – A tentative list of items/variables was developed for green manufacturing performance measures based on a thorough and detailed analysis of the pertinent literature. The survey questionnaire contained 128 items/variables, developed based on the literature and interviews with nine manufacturing industry experts, specifically green manufacturing areas. A total of 400 questionnaires were mailed out, and 114 were returned, of which 108 were valid, representing a response rate of 27 percent. Using the data collected, the identified items/variables were performed via factor analysis to establish reliability and validity. Findings – A total of 12 performance measures of green manufacturing with their 66 items/variables have been developed: top management commitment, knowledge management, employee training, green product and process design, employee empowerment, environmental health and safety, suppliers and materials management, production planning and control, quality, cost, customer environment performance requirement, customer responsiveness and company growth. Research limitations/implications – This study obtained 108 valid responses from the Indian manufacturing industries; the limitation of the study is the insufficient sampling. Future research needs to be performed using a larger sample and studying more countries. Practical implications – The performance measures developed in this study enables decision makers to assess the perception of green manufacturing in their organization and in prioritizing GM efforts. Originality/value – This study is probably the first to provide an integrative perspective of performance measures for green manufacturing practices in the Indian manufacturing industries. It gives valuable information, which hopefully will help this business sector to accomplish green manufacturing practices. This paper fills the gap in the literature on identification, establishment and validation of performance measures of green manufacturing for Indian manufacturing industries.
Purpose The purpose of this paper is to present a systematic literature review and its analysis concerning a possible framework, compatibility, drivers and barriers for integrating three manufacturing strategies – Lean, Green and Six Sigma. In particular, analyzing current proposals and identifying the literature gaps in the existing literature from which future research directions and challenges have been suggested for developing a specific integrated framework for the Indian manufacturing industry. Design/methodology/approach This study explores manufacturing strategic area in depth through literature review, which will point out to the better understanding of the compatibility and impact of these initiatives through the conceptual framework, on the performance of the manufacturing organization. Findings The review of shortlisted articles indicates that Lean, Green and Six Sigma (LGSS) strategies help the manufacturing organizations to compete in global markets through the impact of a sustainability strategy for their business. Various researchers provide evidence of challenges like cost reduction, quality improvement, on-time delivery, changing needs of the customers and scarce resources that can be overcome through these strategies to achieve overall business objectives. Research limitations/implications In this research, only works of literature related to LGSS and sustainability have been studied so information related to linking between these strategies in manufacturing industries is limited. Practical implications Help the manufacturing practitioners to deploy three strategies simultaneously in an environment when the linking among LGSS methods in manufacturing industries has not been established. Hence simultaneous deployment of these three strategies helps the organization to boost its operational and environmental performance. Social implications The strategies, LGSS, will be adopted in the operational management to reduce both waste and pollution which will definitely help to society. It will highlight the need for cost effective and easy to implement solutions as well as brand building, which is one of the top incentives for LGSS, highlighting the importance of public perception of how companies operate. Originality/value An integrated framework of the LGSS will help the Indian manufacturing industries to improve performance and competitiveness in the global market.
Purpose Green manufacturing (GM) has received growing attention in the last few years. As today’s business environment is highly competitive, dynamic and volatile in nature, GM is seen as the winning strategy to be adopted by manufacturers. In this scenario, successful implementation of GM by manufacturers can give them an edge over their competitors. The purpose of this paper is to identify and develop the structural relationship among different factors for the successful implementation of GM. Design/methodology/approach A questionnaire-based survey and interpretive structural modeling (ISM) approach has been applied in this study. In this research, 12 factors have been identified, such as top management commitment, supplier and materials management, green product and process design, employee training and empowerment, etc. On the basis of survey results and opinions of experts from industry and academia, a structural relationship model has been developed through an ISM approach. Findings Top management commitment has the highest driving power for the implementation of GM. Effective implementation of GM will improve organization performance in terms of product cost and quality. For effective implementation of GM, management should not ignore development of people, product and processes. Practical implications The developed model will be useful to managers, decision makers and practitioners of GM in prioritizing their resources more effectively. Originality/value Critical success factor play a pivotal role for the assessment and implementation of GM practices. Identification of key success factors and their mutual relationship can help in implementation of GM practices in various organizations. It is probably one of the leading attempts to provide road map to the implementation of GM practices in Indian manufacturing industries.
Heat dissipation is an important issue in compactness and weight of equipment. Heat dissipaters are not only chosen for their thermal performance but also for other design parameters such as weight, cost and reliability depending on applications. The present paper reports an experimental study to investigate the heat transfer enhancement over vertical rectangular fin arrays equipped with lateral circular perforations. The cross‐sectional area of the rectangular duct was 200 mm × 80 mm. The data used in performance analysis were obtained experimentally for aluminum at 200 Watts heat input, by varying the fin thickness, size of perforations and varying Reynolds number range 2.1 × 104 to 8.7 × 104. Using the Taguchi experimental design method, optimum design parameters and their levels were investigated. Average Nusselt number was considered as a performance characteristics. An L9 (33) orthogonal array was selected as an experimental plan. Optimum results were found by experimenting with porosity, Reynolds number and thickness of the fin. It is observed that the Reynolds number and maximum porosity have a larger impact on Nusselt number.
PurposeThis article aims to explore synergies between Lean, Green and Six Sigma practices in order to propose an integrated LGSS framework for continuous and incremental improvement in the Indian manufacturing industries. The three-dimensional LGSS framework seeks to provide various combinations and support operational, financial, environmental and social needs.Design/methodology/approachIn the research method, first, the current problems faced by Indian manufacturing industries are considered and proposition of a conceptual framework that qualitatively integrates synergistic aspects of Lean, Green and Six Sigma practices, and second, the framework is checked by a survey taken from 203 Indian firms by using SPSS-AMOS.FindingsThe hypothesized result suggests that the positive impact of integrated practices on firm performance in terms of operational, financial, social and environmental outcomes. It also provides a systemic and holistic approach to problem-solving through constant and incremental enhancement in the manufacturing sector.Research limitations/implicationsIn this research, only Indian manufacturing industries have been studied but can be extending into different geographical areas and sectors. Future research is also possible for different behavior and characteristics of companies that can lead to recommending strategies on how companies can improve performance. Most importantly, future research can try to understand which specific practice can contribute to competitive advantage and business success.Practical implicationsManufacturing firms that want to improve environmental sustainability should implement integrated LGSS practices into their supply chain. The set of combined practices improves operational, social, economical and environmental benefits.Social implicationsThe research presents an integrated approach of LSS for the manufacturing industry which leads their business processes to achieve economic sustainability through continuous growth and improved operational efficiency. Manufacturing industries result in outcomes like reduced cost, lead time, improved quality, sustainable market position, profitability, customer satisfaction, etc.Originality/valueThis research is different from previous studies because it integrates Lean, Green and Six Sigma practices into a unique framework that fulfills a specific need of the Indian manufacturing sector that guides operational, social, environmental and financial issues in Indian industries.
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