ABSTRACT:The ethanol industry is expanding rapidly. This expansion in production of renewable energy also increases production of by-products. These byproducts, primarily distillers grains plus solubles (DGS), are utilized very efficiently by ruminants. When the starch in corn is fermented to produce ethanol, the remaining nutrients (protein, fat, fiber) are concentrated about 3-fold. Whereas DGS is an excellent protein source for ruminants, the large supply and the price relative to corn make DGS an attractive energy source as well. This is especially important with reduced availability and higher price of corn because of demand by the ethanol industry. A meta-analysis of 9 experiments, where various levels of wet DGS were fed to feedlot cattle, shows that wet DGS produced higher ADG and G:F compared with cattle fed corn-based diets

SummaryCorn-ethanol production is expanding rapidly with the adoption of improved technologies to increase energy efficiency and profitability in crop production, ethanol conversion, and coproduct use. Life cycle assessment can evaluate the impact of these changes on environmental performance metrics. To this end, we analyzed the life cycles of corn-ethanol systems accounting for the majority of U.S. capacity to estimate greenhouse gas (GHG) emissions and energy efficiencies on the basis of updated values for crop management and yields, biorefinery operation, and coproduct utilization. Directeffect GHG emissions were estimated to be equivalent to a 48% to 59% reduction compared to gasoline, a twofold to threefold greater reduction than reported in previous studies. Ethanol-to-petroleum output/input ratios ranged from 10:1 to 13:1 but could be increased to 19:1 if farmers adopted high-yield progressive crop and soil management practices. An advanced closed-loop biorefinery with anaerobic digestion reduced GHG emissions by 67% and increased the net energy ratio to 2.2, from 1.5 to 1.8 for the most common systems. Such improved technologies have the potential to move corn-ethanol closer to the hypothetical performance of cellulosic biofuels. Likewise, the larger GHG reductions estimated in this study allow a greater buffer for inclusion of indirect-effect land-use change emissions while still meeting regulatory GHG reduction targets. These results suggest that corn-ethanol systems have substantially greater potential to mitigate GHG emissions and reduce dependence on imported petroleum for transportation fuels than reported previously.

Environmental regulations on greenhouse gas (GHG) emissions from corn (Zea mays L.)‐ethanol production require accurate assessment methods to determine emissions savings from coproducts that are fed to livestock. We investigated current use of coproducts in livestock diets and estimated the magnitude and variability in the GHG emissions credit for coproducts in the corn‐ethanol life cycle. The coproduct GHG emissions credit varied by more than twofold, from 11.5 to 28.3 g CO2e per MJ of ethanol produced, depending on the fraction of coproducts used without drying, the proportion of coproduct used to feed beef cattle (Bos taurus) vs. dairy or swine (Sus scrofa), and the location of corn production. Regional variability in the GHG intensity of crop production and future livestock feeding trends will determine the magnitude of the coproduct GHG offset against GHG emissions elsewhere in the corn‐ethanol life cycle. Expansion of annual U.S. corn‐ethanol production to 57 billion liters by 2015, as mandated in current federal law, will require feeding of coproduct at inclusion levels near the biological limit to the entire U.S. feedlot cattle, dairy, and swine herds. Under this future scenario, the coproduct GHG offset will decrease by 8% from current levels due to expanded use by dairy and swine, which are less efficient in use of coproduct than beef feedlot cattle. Because the coproduct GHG credit represents 19 to 38% of total life cycle GHG emissions, accurate estimation of the coproduct credit is important for determining the net impact of corn‐ethanol production on atmospheric warming and whether corn‐ethanol producers meet state‐ and national‐level GHG emissions regulations.

A 167-d feedlot study was conducted to evaluate feeding increasing levels of dry distillers grains plus solubles (DDGS) to finishing cattle and the impact on performance and profitability. Crossbred steer calves (n = 240, BW = 306 ± 24.5 kg) were used in 30 pens with dietary treatments of 0, 10, 20, 30, and 40% DDGS dietary inclusion (DM basis). Quadratic relationships (P < 0.05) were observed for final BW and ADG as dietary DDGS increased, with the greatest ADG observed at 20% inclusion. The DMI was not affected (P > 0.15) by DDGS level, but G:F tended to be quadratic (P = 0.10) as 20% DM inclusion had the greatest value, although steers fed all levels of DDGS had numerically greater G:F compared with steers fed no DDGS. Carcass characteristics, other than hot carcass weight, were not affected by DDGS treatment. Energy value of DDGS at 10 to 40% dietary inclusion resulted in a quadratic trend (P = 0.10) and remained above corn, with the highest values at 10 and 20% inclusion averaging 127% of corn. When DDGS was priced equally to corn, all levels of DDGS from 10 to 40% inclusion resulted in higher profits compared with a dry-rolled corn based diet regardless of corn price. The greatest returns were observed when cattle were fed 20% DDGS. These data indicate that DDGS can be fed up to 40% DM to improve cattle performance and result in economic profits, with optimum levels at 20 to 30% diet DM.

Terry, "Effect of distillers grains moisture and inclusion level in livestock diets on greenhouse gas emissions in the corn-ethanollivestock life cycle" (2011