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This work describes a successful attempt toward the development of composite materials based on\ud nanofilled epoxy resins for the realization of structural aeronautic components providing efficient\ud lightning strike protection. The epoxy matrix is prepared by mixing a tetrafunctional epoxy precursor with\ud a reactive diluent which allows the moisture content to be reduced and facilitates the nanofiller\ud dispersion step. The reactive diluent also proves to be beneficial for improving the curing degree of\ud nanofilled epoxy mixtures. It increases the mobility of reactive groups resulting in a higher cure degree\ud than the epoxy precursor alone. This effect is particularly advantageous for nanofilled resins where\ud higher temperature treatments are needed, compared to the unfilled resin, to reach the same cure\ud degree. As nanofiller, different carbon nanostructured fiber-shaped fillers are embedded in the epoxy\ud matrix with the aim of improving the electrical properties of the resin. The results highlight a strong\ud influence of the nanofiller nature on the electrical properties especially in terms of electrical percolation\ud threshold (EPT) and electrical conductivity beyond the EPT. Among the analyzed nanofillers, the highest\ud electrical conductivity is obtained by using multiwalled carbon nanotubes (MWCNTs) and heat-treated\ud carbon nanofibers (CNFs). The achieved results are analyzed by considering the nanofiller morphological\ud parameters and characteristics with respect to the impact on their dispersion effectiveness

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Heat treatment of carbon nanofibers has proven to be an effective method in removing defects from carbon nanofibers, causing a strong increase in their structural perfection and thermal stability. It affects the bonding states of carbon atoms in the nanofiber structure and causes a significant transformation in the hybridization state of the bonded carbon atoms.Nanofilled resins made of heat-treated CNF show significant increases in their electrical conductivity even at low concentrations. This confirms that enhancement in the perfection of the fiber structure with consequent change in the morphological features plays a prominent role in affecting the electrical properties. Indeed heat-treated CNFs display a stiff structure and a smooth surface which tends to lower the thickness of the unavoidable insulating epoxy layer formed around the CNF which, in turn, plays a fundamental role in the electrical transport properties along the conducting clusters. This might be very beneficial in terms of electrical conductivity but might have negligible effect on the mechanical properties.

The degree of graphite exfoliation and edge-carboxylated layers can be controlled and balanced to design lightweight materials characterized by both low electrical percolation thresholds (EPT) and improved mechanical properties. So far, this challenging task has been undoubtedly very hard to achieve. The results presented in this paper highlight the effect of exfoliation degree and the role of edge-carboxylated graphite layers to give self-assembled structures embedded in the polymeric matrix. Graphene layers inside the matrix may serve as building blocks of complex systems that could outperform the host matrix. Improvements in electrical percolation and mechanical performance have been obtained by a synergic effect due to finely balancing the degree of exfoliation and the chemistry of graphene edges which favors the interfacial interaction between polymer and carbon layers. In particular, for epoxy-based resins including two partially exfoliated graphite samples, differing essentially in the content of carboxylated groups, the percolation threshold reduces from 3 wt% down to 0.3 wt%, as the carboxylated group content increases up to 10 wt%. Edge-carboxylated nanosheets also increase the nanofiller/epoxy matrix interaction, determining a relevant reinforcement in the elastic modulu

The focus of this study is to design new nano-modified epoxy formulations using carbon nanofillers, such as carbon nanotubes, carbon nanofibers and graphene-based nanoparticles (CpEG), that reduce the moisture content and provide additional functional performance. The chemical structure of epoxy mixture, using a non-stoichiometric amount of hardener, exhibits unique properties in regard to the water sorption for which the equilibrium concentration of water (C ) is reduced up to a maximum of 30%. This result, which is very relevant for several industrial applications (aeronautical, shipbuilding industries, wind turbine blades, etc), is due to a strong reduction of the polar groups and/or sites responsible to bond water molecules. All nanofillers are responsible of a second phase at lower glass transition temperature (Tg). Compared with other carbon nanofillers, functionalized graphene-based nanoparticles exhibit the best performance in the multifunctionality. The lowest moisture content, the high performance in the mechanical properties, the low electrical percolation threshold (EPT) have been all ascribed to particular arrangements of the functionalized graphene sheets embedded in the polymeric matrix. Exfoliation degree and edge carboxylated groups are responsible of self-assembled architectures which entrap part of the resin fraction hindering the interaction of water molecules with the polar sites of the resin, also favouring the EPT paths and the attractive/covalent interactions with the matrix.

Electromagnetic and thermal properties of a non-conventional polymer nanocomposite based on thermoplastic Polylactic acid (PLA, Ingeo™) filled, in different weight percentage, with multi-walled carbon nanotubes (MWCNTs), graphene nanoplatelets (GNPs), as well as a mixture of both fillers (MWCNTs/GNPs), are analyzed. The combination of notable electrical, thermal, and electromagnetic (EM) properties of the carbon fillers, in concentrations above the percolation threshold, together with the good processability of the PLA matrix gives rise to innovative filaments for 3D printing. In particular, the shielding efficiency (SE) in the frequency range 26–37 GHz of samples increases from 0.20 dB of unfilled PLA up to 13.4 dB for composites containing MWCNTs and GNPs, corresponding to 4% and 95% of SE, respectively. The thermal conductivity of the PLA loaded with 12 wt % of GNPs is 263% higher than that of the unfilled polymer, whereas an improvement of about 99% and 190% is detected for the PLA matrix loaded with MWCNTs and both fillers, respectively. The EM and thermal characterization is combined with a morphological investigation allowing us to correlate the dispersion states of the fillers within the polymer matrix with the observed EM and thermal properties. The EM and thermal characteristics exhibited by the nanocomposites make them suitable for packaging applications of electronic devices with electromagnetic interference (EMI) shielding and thermal dissipation features.

This work describes a successful approach toward the development of a carbon fiber-reinforced composite based on an optimized nanofilled resin for industrial applications. The epoxy matrix is prepared by mixing a tetrafunctional epoxy precursor with a reactive diluent which allows reduction of the viscosity of the epoxy precursor and facilitation of the dispersion of 0.5% wt multiwall carbon nanotubes. The proper choice of the viscosity value and the infusion technique allow improvement of the electrical properties of the panels. The obtained in-plane electrical conductivity is about 20 kS m-1, whereas a value of 3.9 S m-1 is achieved for the out of plane value. Such results confirm that the fibers govern the conduction mechanisms in the direction parallel to the fibers, whereas the percolating path created by the effective distribution of carbon nanotubes achieved by resin formulation and adopted processing approach lead to a significant enhancement of the overall electrical performance of the composites