Pancreatic juice is supersaturated with calcium carbonate. Calcite crystals therefore may occur, obstruct pancreatic ducts, and finally cause a lithiasis. Human lithostathine, a protein synthesized by the pancreas, inhibits the growth of calcite crystals by inducing a habit modification: the rhombohedral {10 1 4} usual habit is transformed into a needle-like habit through the {11 2 0} crystal form. A similar observation was made with the N-terminal undecapeptide (pE 1 R 11 ) of lithostathine. We therefore aimed at discovering how peptides inhibit calcium salt crystal growth. We solved the complete x-ray structure of lithostathine, including the flexible N-terminal domain, at 1.3 Å. Docking studies of pE 1 R 11 with the (10 1 4) and (11 2 0) faces through molecular dynamics simulation resulted in three successive steps. First, the undecapeptide progressively unfolded as it approached the calcite surface. Second, mobile lateral chains of amino acids made hydrogen bonds with the calcite surface. Last, electrostatic bonds between calcium ions and peptide bonds stabilized and anchored pE 1 R 11 on the crystal surface. pE 1 R 11 -calcite interaction was stronger with the (11 2 0) face than with the (10 1 4) face, confirming earlier experimental observations. Energy contributions showed that the peptide backbone governed the binding more than did the lateral chains. The ability of peptides to inhibit crystal growth is therefore essentially based on backbone flexibility.
Operation and control Extractive distillation processes enable the separation of non-ideal mixtures, including minimum or maximum boiling azeotropes and low relative volatility mixtures. Unlike azeotropic distillation, the entrainer fed at another location than the main mixture induces an extractive section within the column. A general feasibility criterion shows that intermediate and light entrainers and heterogeneous entrainers are suitable along common heavy entrainers. Entrainer selection rules rely upon selectivity ratios and residue curve map (rcm) topology including univolatility curves. For each type of entrainer, we define extractive separation classes that summarize feasibility regions, achievable products and entrainer-feed flow rate ratio limits. Case studies are listed as Supplementary materials. Depending on the separation class, a direct or an indirect split column configuration will allow to obtain a distillate product or a bottom product, which is usually a saddle point of rcm. Batch and continuous process operations differ mainly by the feasible ranges for the entrainer-feed flow rate ratio and reflux ratio. The batch process is feasible under total reflux and can orient the still path by changing the reflux policy. Optimisation of the extractive process must systematically consider the extractive column along with the entrainer regeneration column that requires energy and may limit the product purity in the extractive column through recycle. For the sake of reducing the energy cost and the total cost, pressure change can be beneficial as it affects volatility, or new process structures can be devised, namely heat integrated extractive distillation, extractive divided wall column or processes with preconcentrator.
We have studied the batch and continuous extractive distillation of minimum-and maximum-boiling azeotropic mixtures with a heavy entrainer. These systems exhibit class 1.0-1a and 1.0-2 ternary diagrams, each with two subcases depending on the location of the univolatility line. The feasible product and feasible ranges of the operating parameters reflux ratio (R) and entrainer/feed flow rate ratio for continuous (F E /F) and batch (F E /V) operation were assessed. Class 1.0-1a processes allow the recovery of only one product because of the location of the univolatility line above a minimum value of the entrainer/feed flow rate ratio for both batch and continuous processes. A minimum reflux ratio R also exists. For an identical target purity, the minimum feed ratio is higher for the continuous process than for the batch process, for the continuous process where stricter feasible conditions arise because the composition profile of the stripping section must intersect that of the extractive section. Class 1.0-2 mixtures allow either A or B to be obtained as a product, depending on the feed location. Then, the univolatility line location sets limiting values for either the maximum or minimum of the feed ratio F E /F. Again, the feasible range of operating parameters for the continuous process is smaller than that for the batch process. Entrainer comparison in terms of minimum reflux ratio and minimum entrainer/feed ratio is enabled by the proposed methodology.
We show how thermodynamic insight can be used to improve the design of a homogeneous extractive distillation process, and we define an extractive efficiency indicator to compare the optimality of different designs. The case study is related to the separation of the acetone−methanol minimum boiling azeotrope with water. The process flow sheet includes both the extractive distillation column and the entrainer regeneration column. Insight from analysis of the ternary residue curve map and isovolatility curves shows that a lower pressure reduces the minimal amount of entrainer needed and increases the relative volatility of acetone−methanol in the extractive column. A 0.6 atm pressure is selected to enable the use of cheap cooling water in the condenser. We optimize the entrainer flow rate, adjusting both column reflux ratios and feed locations, by minimizing the total energy consumption per product unit. The total annualized cost (TAC) is calculated for all processes. Double-digit savings in energy consumption and in TAC are achieved compared to literature values. We then propose a novel efficiency indicator that describes the ability per tray of extractive section to discriminate the desired product between the top and the bottom of the extractive section. Shifting the feed trays' locations improves the efficiency of the separation, even when less entrainer is used.
Flash point is the most important variable used to characterize fire and explosion hazard of liquids. Herein, partially miscible mixtures are presented within the context of liquid-liquid extraction processes. This paper describes development of a model for predicting the flash point of binary partially miscible mixtures of flammable solvents.To confirm the predictive efficacy of the derived flash points, the model was verified by comparing the predicted values with the experimental data for the studied mixtures: methanol + octane; methanol + decane; acetone + decane; methanol + 2,2,4-trimethylpentane; and, ethanol + tetradecane. Our results reveal that immiscibility in the two liquid phases should not be ignored in the prediction of flash point. Overall, the predictive results of this proposed model describe the experimental data well. Based on this evidence, therefore, it appears reasonable to suggest potential application for our model in assessment of fire and explosion hazards, and development of inherently safer designs for chemical processes containing binary partially miscible mixtures of flammable solvents.
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