Purpose With increasing attention on sustainable development, the environmental and social relevance of palm oil production are now important trade issues. The life cycle assessment (LCA) study of Malaysian oil palm products from mineral soils including palm biodiesel was aimed to provide baseline information on the environmental performance of the industry for drawing up policies pertaining to the sustainable production. The share of greenhouse gas (GHG) contribution by the various subsystems in the oil palm supply chain is considered here. Materials and methods The life cycle inventory data for the study were collected based on subsystems, i.e., gate-to-gate. The subsystems include activities in oil palm nurseries and plantations, palm oil mills, refineries, biodiesel plants and the use of biodiesel in diesel engine vehicles. Two scenarios were considered: extraction of crude palm oil (CPO) in a mill without and with a system for trapping biogas from palm oil mill effluent (POME). Inventory data were collected through questionnaires. On-site visits were carried out for data verification. Background data for resource exploitation and production of input materials were obtained through available databases and literature. Foreground data for all subsystems were site-specific data from nurseries, plantations, palm oil mills and refineries and biodiesel plants in Malaysia. Results and discussion Using a yield of 20.7 t oil palm fresh fruit bunches (FFB)/ha, the results showed that the production of 1 t of FFB produced 119 kg CO 2 eq. The production of 1 t of CPO in a mill without and with biogas capture emitted 971 and 506 kg CO 2 eq, respectively. For the production of 1 t of refined palm oil in a refinery which sourced the CPO from a mill without biogas capture and with biogas capture, the GHG emitted was 1,113 kg and 626 kg CO 2 eq, respectively. For palm biodiesel, 33.19 and 21.20 g CO 2 eq were emitted per MJ of biodiesel produced from palm oil sourced from a mill without and with biogas capture, respectively. Conclusions GHG contribution by the nursery subsystem was found to be minimal. In the plantation subsystem, the major sources of GHG were from nitrogen fertilizers, transport and traction energy. For the mill, biogas from POME was the major contributor if biogas was not trapped. Excluding contribution from upstream activities, boiler fuel and transport were the major sources of GHG in the refinery subsystem. In the biodiesel subsystem, activities for production of refined palm oil and methanol use were the most significant contributors.
Malaysia is currently the world leader in the production and export of palm oil. This study has a gate to gate system boundary. The inventory data collection starts at the oil palm fresh fruit bunch hoppers when the fresh fruit bunch is received at the mill up till the production of the crude palm oil in the storage tanks at the mill. The plantation phase and land use for the production of oil palm fresh fruit bunch is not included in this system boundary. This gate to gate case study of 12 mills identifies the potential impacts associated with the production of palm oil using the life cycle assessment approach and evaluates opportunities to overcome the potential impacts. Most of the impact categories show savings rather than impact. Within the system boundary there are only two main parameters that are causing the potential impacts to the environment; they are the Palm Oil Mill Effluent (POME) followed by the boiler ash. The impact categories that the POME contributes to are under the Respiratory Organics and Climate Change. Both these impact categories are related to air emissions. The main air emission from the POME ponds during the anaerobic digestion is the biogas which consists of methane, carbon dioxide and traces of hydrogen sulfide. An alternate scenario was conducted to see how the impact will be if the biogas was harvested and used as energy and the results shows that when the biogas is harvested, the impact from the POME is removed. The other significant impact is the boiler ash. This is the ash that is produced when the biomass is burnt in the boiler. This potential impact contributes to the ecotoxicity impact category. This is mainly because of the disposal of this ash which in most cases was used for land application in the roads leading to the mil or in the plantations. If the parameters causing these two potential impacts are curbed, then this will be a further plus point for the Malaysian oil palm industry which is already avoiding fossil fuel based energy and chemical use for processing.
The agricultural industry in Malaysia has grown rapidly over the years. Palm oil clinker (POC) is a byproduct obtained from the palm oil industry. Its lightweight properties allows for its utilization as an aggregate, while in powder form as a filler material in concrete. POC specimens obtained throughout each state in Malaysia were investigated to evaluate the physical, chemical, and microstructure characteristics. Variations between each state were determined and their possible contributory factors were assessed. POC were incorporated as a replacement material for aggregates and their engineering characteristics were ascertained. Almost 7% of density was reduced with the introduction of POC as aggregates. A sustainability assessment was made through greenhouse gas emission (GHG) and cost factor analyses to determine the contribution of the addition of POC to the construction industry. Addition of POC helps to lower the GHG emission by 9.6% compared to control specimens. By channeling this waste into the construction industry, an efficient waste-management system can be promoted; thus, creating a cleaner environment. This study is also expected to offer some guides and directions for upcoming research works on the incorporation of POC.
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