This work presents a study on the preparation of recycled wood fibre using different types of grinding equipment. It is also concerned with fibre preparation in an aerodynamic environment and describes the possibilities of using the material in various finished products. The authors used bio-rejects from the production of composite board materials, e.g. fibreboard and medium density fibreboard (MDF), in the form of lump scraps, as research material. In order to evaluate the efficiency of woodfibre waste recycling using various grinding equipment, the authors analysed the qualitative characteristics of the resulting semi-finished woodfibre materials and mathematically calculated the primary technological and design parameters of the grinders. The results of the study provide a scientific basis for the efficiency of a fundamentally new recycled wood fibre dry preparation method and system.

Refining of fibrous semi-finished products is an important stage in fibreboard production because the efficiency of this stage affects the resulting fibres’ dimensional and qualitative characteristics. These, in turn, determine the physical and mechanical properties of the finished products, as well as the energy intensity of the process. The efficiency of this process depends on the raw materials used and the geometry of the refiner disc working surface and its operational modes. This article presents the results of the optimisation of wood fibre refining at a low concentration (2 to 4%), using fundamentally new refiner discs in high-density fibreboard production. Based on numerous theoretical and experimental studies, and on the results of processing, the problem of optimising the refining process was solved, taking into account the use of new refiner disc geometry. As a result, the optimal values of refiner process parameters and operation modes making it possible to prepare wood-fibre semi-finished products efficiently while reducing power consumption in refining were established. After optimising the refining process, the new geometry of refiner disc working surfaces provides optimal dimensional and qualitative characteristics of wood fibres, which results in finished products with high physical and mechanical properties in accordance with GOST 4598 (2018) without using bonding resins.

This paper presents the results of research on the treatment of secondary wood fibre semi-finished materials using a dry-grinding-type rotary cutting mill and the possibility of their use in finished products for various purposes. The physical phenomena, processes, and regularities of the treatment of secondary wood fibre materials in dry processing conditions were determined and evaluated. The influence of grinding plant design parameters on wood fibre quality indices was evaluated. Mechanical effects on wood fibre waste of face-cross cutting (cutting, crumpling, collapsing, and breaking) and the dry grinding environment (breaking, collision, defibering, and fibrillation) was studied. These phenomena contribute to the formation of external and internal fibrillation of secondary wood fibre and an increase in the specific surface area. This is achieved in the absence of high temperatures and pressure, in the absence of chemical additives, and without the application of water and vapour. The effectiveness of secondary wood fibre semi-finished material treatment was demonstrated under dry processing conditions, thus confirming the environmental and economic feasibility of this method.

World experience in the creating of clusters in different industries has shown their effectiveness. This paper investigated the resource potential for creating a cluster designed for wood processing and to process wood waste from the timber industry of the Krasnoyarsk Territory of Russia. Static indicators were assessed, representing a quantitative characteristic of forest raw material resources: total and operational reserves of wood available in the region. While studying the state and use of forest resources, significant reserves of forest resources and secondary raw materials were revealed. Main indicators of the forest industry of the region over recent years were analyzed. The main systemic issues hindering the development of the timber industry were exposed. It was concluded that the region has raw material potential and industrial infrastructure necessary for the formation and sustainable development of a cluster for processing waste from the timber industry. Analysis of the producers and harvesters of forest products’ locations revealed potential wood industry clusters, and areas suitable for cluster economic development were proposed. The average figures of the nearest neighbor were used and analyzed to examine the spatial distribution of raw material harvesters and enterprises that produce finished products with respect to transport infrastructure, staffing, and raw material availability.

This article presents the rationale for modelling the process of internal recapture of wood fibre from wastewater in fibreboard production using conventional refining methods and a new refiner disc design. New experimental studies to obtain mathematical dependencies for confirming the possibility of reusing cellulosic fines in comparing conventional and new refiner discs for fibreboard production are presented. Models reflecting the internal reuse of cellulosic fines from wastewater were developed. In this article, for comparative assessment of the efficiency of the proposed technologies, an environmental and economic assessment of cellulosic fines in modelling the process of its obtainment in fibreboard production was performed.