Adaptive simulation technology enables the calibration of a performance simulation code to a given in-service gas turbine and provides correct prediction of its performance. This is a fundamental prerequisite for reliable gas-path diagnostics and performance health monitoring. In this paper, a new offdesign performance adaption algorithm is introduced. Cranfield University's consolidated engine performance simulation code PYTHIA is enhanced with the capability of offdesign performance adaptation to model available field data. The software minimizes, via a genetic algorithm, an objective function that measures the error between an initial engine model output and the real engine data by varying some characteristics' scaling factors. In this study, a multiple-point adaptation procedure was applied to a two-shaft aeroengine. This generated an optimized engine model that minimized its deviations from a set of test-bed data. The adapted model was then tested against different real data, resulting in an average error, over 8 measured parameters, of less than 0.35%. Nomenclaturea = weighting factor ETA = isentropic efficiency K = number of measurement N1 = relative low-pressure shaft speed, % N2 = relative high-pressure shaft speed, % n = number of offdesign points OF = objective function P = pressure, atm P = measurable performance-parameter vector PR = pressure ratio SF = scaling factor T = temperature, K u = ambient and operating-condition vector WAC = corrected mass flow rate, kg=s X = component-characteristics vector Subscripts amb = ambient DP = design point ETA = isentropic efficiency N = relative shaft speed OD = offdesign PR = pressure ratio WAC = corrected mass flow rate, flow capacity 0 = design point 6 = low-pressure compressor exit 8 = high-pressure compressor exit 11 = high-pressure turbine exit 15 = outlet fan turbine exit Superscript def = default
The increasing demands for air-taxi operations together with the ambitious targets for reduced environmental impact have driven significant interest in alternative rotorcraft architectures and propulsion systems. The design of Hybrid-Electric Propulsion Systems (HEPSs) for rotorcraft is seen as being able to contribute to those goals. This work aims to conduct a comprehensive design and trade-off analysis of hybrid powerplants for rotorcraft, targeting enhanced payload-range capability and fuel economy. An integrated methodology for the design, performance assessment and optimal implementation of HEPSs for conceptual rotorcraft has been developed. A multi-disciplinary approach is devised comprising models for rotor aerodynamics, flight dynamics, HEPS performance and weight estimation. All models are validated using experimental or flight test data. The methodology is deployed for the assessment of a hybrid-electric tilt-rotor, modelled after the NASA XV-15. This work targets to provide new insight in the preliminary design and sizing of optimally designed HEPSs for novel tilt-rotor aircraft. The paper demonstrates that at present, current battery energy densities (250Wh/kg) severely limit the degree of hybridization if a fixed useful payload and range are to be achieved. However, it is also shown that if advancements in battery energy density to 500Wh/kg are realized, a significant increase in the level of hybridization and hence reduction of fuel burned and carbon output relative to the conventional configuration can be attained. The methodology presented is flexible enough to be applied to alternative rotorcraft configurations and propulsion systems.
This paper presents an integrated approach, targeting the comprehensive assessment of combined helicopter–engine designs, within designated operations. The developed methodology comprises a series of individual modeling theories, each applicable to a different aspect of helicopter flight dynamics and performance. These relate to rotor blade modal analysis, three-dimensional flight path definition, flight dynamics trim solution, aeroelasticity and engine performance. The individual mathematical models are elaborately integrated within a numerical procedure, solving for the total mission fuel consumption. The overall simulation framework is applied to the performance analysis of the Aérospatiale SA330 helicopter within two generic, twin-engine medium helicopter missions. An extensive comparison with flight test data on main rotor trim controls, power requirements and unsteady blade structural loads is presented. It is shown that, for the typical range of operating conditions encountered by modern twin-engine medium civil helicopters, the effect of operational altitude on fuel consumption is predominantly influenced by the corresponding effects induced on the engine, rather than on airframe–rotor performance. The implications associated with the implicit coupling between aircraft and engine performance, are discussed in the context of mission analysis. The potential to comprehensively evaluate integrated helicopter–engine systems within complete three-dimensional operations, using modeling fidelity designated for main rotor design applications, is demonstrated. The proposed method essentially constitutes an enabler in terms of focusing the rotorcraft design process on designated operation types, rather than on specific sets of flight conditions.
This paper presents a numerical formulation targeting the rapid estimation of natural vibration characteristics of helicopter rotor blades. The proposed method is based on application of Lagrange's equation of motion to the kinematics of blade flap/lag bending and torsion. Modal properties obtained from Bernoulli-Euler beam and classical torsional vibration theory, are utilised as assumed deformation functions in order to estimate the time variations of strain and kinetic energy for each degree of freedom. Integral expressions are derived, describing the generalised centrifugal force and torsional moment acting on the blade in terms of normal coordinates, for flap/ lag transverse displacement and torsional deformation. Closed form expressions are provided for the direct analysis of hingeless, freely-hinged and spring-hinged articulated rotor blades. Results are presented in terms of natural frequencies and mode shapes for two small-scale rotor blade models. Extensive comparisons are carried out with experimental measurements and nonlinear finite element analysis. Predictions of resonant frequencies are also presented for two full-scale rotor blade models and the results are compared with established multi-body dynamics analysis methods. It is shown that, the proposed approach exhibits excellent numerical behaviour with low computational cost and definitive convergence characteristics. The comparisons suggest very good and in some cases excellent accuracy levels, especially considering the method's simplicity, computational efficiency, and ease of implementation.
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