Dispersion-corrected density functional theory calculations were performed to investigate the adsorption of furan, furfural, furfuryl alcohol, and 2-methylfuran as well as the reaction barriers for their interconversion. The most stable configuration for furan, furfural, furfuryl alcohol, and 2methylfuran entails the furan ring lying flat on the surface, centered over a hollow site. We performed an elementary step analysis for the reaction of furfural to furan, furfuryl alcohol, and 2-methylfuran. Thermodynamics favors the production of furan and CO. The activation energy for furfural reduction to furfuryl alcohol is lower than that for its decarbonylation to furan. The formation of 2-methylfuran occurs via dehydration of furfuryl alcohol or a dehydrogenation pathway through a methoxy intermediate. Our findings are in agreement with recently reported experimental results.

Adsorption, hydrogenation, and decarbonylation of furfural on hydrogen-covered Pd(111) was investigated using density functional theory calculations. It was found that both the energy and the conformation of adsorbed furfural vary with increasing coverage of hydrogen or furfural. Furfural lies flat at low coverage but becomes tilted on crowded surfaces. The energy profiles of hydrogenation and decarbonylation reactions on a hydrogen-covered Pd(111) change profoundly compared to those on bare Pd(111). The energy span theory shows that the furfural hydrogenation and decarbonylation effective barriers exhibit a maximum with increasing hydrogen coverage. In contrast, the selectivity to hydrogenation toward furfuryl alcohol over decarbonylation is favored with increasing hydrogen coverage. Microkinetic modeling suggests that the conformation change with increasing H coverage has a significant effect on reaction rates (up to orders of magnitude) and induces a selectivity reversal from furan as the main product (low-H coverage limit) to furfuryl alcohol (high-H coverage limit). Our results may rationalize different selectivity trends seen experimentally under typical reactor and UHV conditions. Importantly, this study underscores the potential importance of operating conditions on hydrodeoxygenation activity and selectivity due to conformational changes of multifunctional biomass derivatives.

Carbon-supported, Pt and PtCo nanocrystals (NCs) with controlled size and composition were synthesized and examined for hydrodeoxygenation (HDO) of 5-hydroxymethylfurfural (HMF). Experiments in a continuous flow reactor with 1-propanol solvent, at 120 to 160 °C and 33 bar H2, demonstrated that reaction is sequential on both Pt and PtCo alloys, with 2,5-dimethylfuran (DMF) formed as an intermediate product. However, the reaction of DMF is greatly suppressed on the alloys, such that a Pt3Co2 catalyst achieved DMF yields as high as 98%. XRD and XAS data indicate that the Pt3Co2 catalyst consists of a Pt-rich core and a Co oxide surface monolayer whose structure differs substantially from that of bulk Co oxide. Density functional theory (DFT) calculations reveal that the oxide monolayer interacts weakly with the furan ring to prevent side reactions, including overhydrogenation and ring opening, while providing sites for effective HDO to the desired product, DMF. We demonstrate that control over metal nanoparticle size and composition, along with operating conditions, is crucial to achieving good performance and stability. Implications of this mechanism for other reactions and catalysts are discussed