The development of composite materials from alternative raw materials, and the design of their properties for the intended purpose is an integral part of the rational management of raw materials and waste recycling. The submitted paper comprehensively assesses the physical and mechanical properties of sandwich composite material made from particles of winter rapeseed stalks, geopolymer and reinforcing basalt lattices. The developed composite panel is designed for use as a filler in constructions (building or building joinery). The observed properties were: bending characteristics, internal bonding, thermal conductivity coefficient and combustion characteristics. The results showed that the density of the particleboard has a significant effect on the resulting mechanical properties of the entire sandwich panel. On the contrary, the density of the second layer of the sandwich panel, geopolymer, did not have the same influence on its mechanical properties as the density of the particleboard. The basalt fibre reinforcement lattice positively affected the mechanical properties of sandwich composites only if it was sufficiently embedded in the structure of the particle board. All of the manufactured sandwich composites resisted flame for more than 13 min and the fire resistance was positively affected by the density of the geopolymer layer.
This paper presents temperature-dependent properties and fire resistance of geopolymer foams made of ground basalt fibers, aluminum foaming agents, and potassium-activated metakaolin-based geopolymers. Temperature-dependent properties of basalt-reinforced geopolymer foams (BGFs) were investigated by a series of measurements, including apparent density, water absorption, mass loss, drying shrinkage, compressive and flexural strengths, XRD, and SEM. Results showed that the apparent density and drying shrinkage of the BGFs increase with increasing the treated temperature from 400 to 1200 °C. Below 600 °C the mass loss is enhanced while the water absorption is reduced and they both vary slightly between 600 and 1000 °C. Above 1000 °C the mass loss is decreased rapidly, whereas the water absorption is increased. The compressive and flexural strengths of the BGFs with high fiber content are improved significantly at temperatures over 600 °C and achieved the maximum at 1200 °C. The BGF with high fiber loading at 1200 °C exhibited a substantial increase in compressive strength by 108% and flexural strength by 116% compared to that at room temperature. The enhancement in the BGF strengths at high temperatures is attributed to the development of crystalline phases and structural densification. Therefore, the BGFs with high fiber loading have extraordinary mechanical stability at high temperatures. The fire resistance of wood and steel plates has been considerably improved after coating a BGF layer on their surface. The coated BGF remained its structural integrity without any considerable macroscopic damage after fire resistance test. The longest fire-resistant times for the wood and steel plates were 99 and 134 min, respectively. In general, the BGFs with excellent fire resistance have great potential for fire protection applications.
The submitted paper deals with the physical and mechanical properties of geopolymer composite materials reinforced with natural fibres. For this study, we aimed to develop a geopolymer composite reinforced with long flax fibres, which were implemented in the geopolymer in the form of a nonwoven fabric that reinforced the structure of the geopolymer over the entire thickness of the board. In order to compare the properties of the developed composite with natural fibres, a geopolymer without fibres and a geopolymer reinforced with basalt fibres were also produced. The monitored mechanical properties were impact bending, bending strength and compressive strength. Differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR) and microscopic analysis were also carried out. The results clearly showed the positive effect of the addition of natural fibres on impact bending and bending strength. However, the addition of natural fibres in the form of a nonwoven fabric significantly increased the variability of the properties of the developed composites. In addition, a different pattern of joint failure was noted between geopolymer reinforced with flax fibres and geopolymer reinforced with basalt fibres.
In this work, geopolymer foam composites containing waste basalt fibre (10, 30, and 50%wt) were exposed to elevated temperatures of 200, 400, 600, 800 and 1000∘C. With an increase in high temperature, the geopolymer foams material exhibits a decrease in compressive strength and bending strength. When heated above 600∘C, geopolymer foams materials exhibit a significant reduction in mechanical properties. It shows clearly with the naked eye that surface cracks in case of samples containing 10% of basalt filler. However, when increasing fillers with basalt fibres up to 30% and 50%, the cracking of the sample surface is no longer visible to the naked eye. Especially when the temperature increases, the mechanical properties also increase without decreasing in the sample of 50% by weighing to the binder. The results show that reinforcing the geopolymer foams with basalt ground fibre improves the mechanical properties at high temperatures.
Reinforced geopolymer foams were studied in this work as potential building materials. It has been widely assumed that for a given thermal conductivity λ [W•m -1 •K -1 ], geopolymer foams can have a lighter density than other materials. The study sought to test this assumption by comparing the thermal conductivity between geopolymer foams. The thermal conductivity λ was measured using an ISOMET 2014 device. In all the experiments, the geopolymer foams were obtained by adding aluminium powder and several combinations: silica fume and fine sand reinforced by short basalt fibres. Curing was carried out at room temperature and then in a furnace at 70 °C. After the curing process, the properties of the samples were tested at 7 and 28 days. The results show that the thermal conductivity, porosity, compressive strength, flexural strength and density for all of the tests ranged in the following values: 0.
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