The need for ultra-shallow junction formation in advanced devices makes the development of high throughput ion implantation solutions at very low (sub-keV) energies increasingly more important. The fundamental challenges confronting the implant tool designer tasked with delivering these high throughput solutions are examined in this paper. A discussion of space charge and its implications for low energy beam transport is presented. The origins behind the shape of the classic beam current versus energy curve are detailed and the historical evolution of this curve is shown. Demonstration of the effects of space charge is made via consideration of beam current density and beam potential profiles under a variety of space charge conditions and highlights the importance of efficient space charge neutralization in the generation and transport of low energy beams. Issues resulting from space charge effects and related to the control of beam size, shape, and stability are outlined in the context of their importance to high productivity high current tool design. Improvements to ion source and beam extraction efficiency, and to overall beamline acceptance, have been the dominant historical paths leading to incremental improvements in low energy beam current performance. The adoption into production-worthy tools of deceleration mode and, more recently, molecular implantation for n-type dopants has further expanded the usable energy range of these leading edge tools. Most recently, significant developments to actively neutralize space charge have enabled even more substantial low energy beam current improvements. Performance details underlying this newest technology are presented.
At the Lawrence Berkeley National Laboratory we are constructing an ECR ion source test facility for nuclear science as well as industrial applications experiments. For these purposes, a single-stage 2.45 GHz electron cyclotron resonance ion source has been designed and constructed. It features an axial magnetic field with a mirror ratio of up to six and a hexapole field produced by a simple Nd–Fe–B permanent magnet assembly. In order to enhance the ion confinement time, the source plasma volume has been enlarged as much as possible while still maintaining a high mirror ratio. This paper describes the design of the ion source, the extraction system and the test stand. First, operational experience and experimental results with an argon discharge are presented.
Radio frequency driven multicusp source was set up to run chlorine plasma and the source performance was compared between positive and negative chlorine ion production. A maximum Cl− current density of 45 mA/cm2 was achieved at 2.2 kW of rf power with electron to negative ion ratio of 7 and positive to negative ion ratio of 1.3. 99.8% of the total negative chlorine beam was atomic Cl−. To produce negative boron ions for semiconductor manufacturing applications, a noncesiated, sputtering-type surface production ion source was constructed. An external rf antenna geometry and large LaB6 converter were implemented in the source design. Maximum B2− ion current density of 1 mA/cm2 was achieved at 800 W of rf power and −600 V converter voltage. Total B2− ion current was 1.8 mA.
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