Take-off and climb up to 3,000 ft. are the flight segments in which the aero-engine experiences the highest operating temperatures, which are known to be accompanied by a high production rate of Nitrogen Oxides (NOx). This contaminant has negative health implications on the human population, vegetation and wildlife that is in frequent proximity or exposure. Water injection into the compressor offers the possibility of reducing NOx. Nevertheless, limited studies have focused on the emissions reduction potentials and the wider questions of the influence of engine type and of wide-ranging ambient conditions.This study continues from Part 1 and explores the implications of the studied ambient conditions on the overall respective engine systems and their consequent emission reduction. An in-house gas turbine performance simulation software has been implemented to model and simulate the engine performance. For the emissions estimation, correlations were made from the information provided by the Engine Emissions Data Bank to quantify the reductions in Nitrogen Oxides.The 2 and 3-spool engine models investigated demonstrated significant reductions in compressor discharge and turbine inlet temperatures due to water injection. In this condition, the rotational speeds of the compressors are seen to be reduced to counter the mass flow augmenting effect of water injection and to satisfy the fixed thrust constraint. This along with lower compressor specific work brings about an improvement in the specific fuel consumption (5.3% and 7.8%, respectively) and general performance at low and high ambient temperatures. A higher advantage was seen for the 3-spool engine over the 2-spool as shown. Significant reductions in Nitrogen Oxide emissions of over to 50% are also demonstrated.

With the transition to more use of renewable forms of energy in Europe, grid instability that is linked to the intermittency in power generation is a concern, and thus, the fast response of on-demand power systems like gas turbines has become more important. This study focuses on the injection of compressed air to facilitate the improvement in the ramp-up rate of a heavy-duty gas turbine. The steady-state analysis of compressed airflow injection at part-load and full load indicates power augmentation of up to 25%, without infringing on the surge margin. The surge margin is also seen to be more limiting at part-load with maximum closing of the variable inlet guide vane than at high load with a maximum opening. Nevertheless, the percentage increase in the thermal efficiency of the former is slightly greater for the same amount of airflow injection. Part-load operations above 75% of power show higher thermal efficiencies with airflow injection when compared with other load variation approaches. The quasi-dynamic simulations performed using constant mass flow method show that the heavy-duty gas turbine ramp-up rate can be improved by 10% on average, for every 2% of compressor outlet airflow injected during ramp-up irrespective of the starting load. It also shows that the limitation of the ramp-up rate improvement is dominated by the rear stages and at lower variable inlet guide vane openings. The turbine entry temperature is found to be another restrictive factor at a high injection rate of up to 10%. However, the 2% injection rate is shown to be the safest, also offering considerable performance enhancements. It was also found that the ramp-up rate with air injection from the minimum environmental load to full load amounted to lower total fuel consumption than the design case.

The impact of compressor fouling on civil aero engines unlike the industrial stationary application has not been widely investigated or available in open literature. There are questions about the impact of fouling for short-and long-haul missions comparatively, given their unique operational requirements and market. The aim of this study is to quantify the effects of different levels of fouling degradation on the fan, for two different aircraft with different two-spool engine models for their respective typical missions. Firstly, the study shows the increase in turbine entry temperature for both aircraft engines, to maintain the same level of thrust as their clean condition. The highest penalty observed is during takeoff and climb, when the thrust setting is the highest. Despite take-off and climb segment being a larger proportion in the short-haul mission compared to the long-haul mission, the percentage increase in fuel burn due to fouling are similar, except in the worst case fouling level were the former is higher by 0.8% points. In addition to this, for all the cases, the additional fuel burn due to fouling and its cost is shown to be small. Likewise, the increase in turbine entry temperature for both missions at take-off are similar, except in the worst case fouling level for the short-haul mission were the turbine entry temperature is 7 K higher than the corresponding long-haul mission for the same level of degradation. The study infers that the penalty due to rise in temperature is of more concern than the additional fuel burn. Hence the blade technology (cooling and material) and engine thrust rating are key factors in determining the extent to which blade fouling would affect aero engine performance in short-and long-haul missions.

Inlet filtration systems are designed to protect industrial gas turbines from air borne par ticles and foreign objects, thereby improving the quality of air for combustion and reduc ing component fouling. Filtration systems are of varying grades and capture efficiencies, with the higher efficiency systems filters providing better protection but higher pressure losses. For the first time, two gas turbine engine models of different configurations and capacities have been investigated for two modes of operation (constant turbine entry tem perature (TET) and load!power) for a two-and three-stage filter system. The main pur pose o f this is to present an account on factors that could decide the selection of filtration systems by gas turbine operators, solely based on performance. The result demonstrates that the two-spool engine is only slightly more sensitive to intake pressure loss relative to the single-spool. This is attributed to higher pressure ratio of the two-spool as well as the deceleration of the high pressure compressor (HPC)lhigh pressure turbine (HPT) shaft rotational speed in a constant TET operation. The compressor of the single-spool engine and the low pressure compressor (LPC) of the two-spool shows similar behavior: slight increase in pressure ratio and reduced surge margin at their constant rotational speed operation. Loss in shaft power is observed for both engines, about 2.5% at 1000 Pa loss. For constant power operation there is an increase in fuel flow and TET, and as a result the creep life was estimated. The result obtained indicates earlier operating hours to fail ure for the three-stage system over the two-stage by only a few thousand hours. However, this excludes any degradation due to fouling that is expected to be more significant in the two-stage system.

Industrial gas turbines are now required to operate more flexibly as a result of incentives and priorities given to renewable forms of energy. This study considers the extraction of compressed air from the gas turbine; it is implemented to store heat energy at periods of a surplus power supply and the reinjection at peak demand. Using an in-house engine performance simulation code, extractions and injections are investigated for a range of flows and for varied rear stage bleeding locations. Inter-stage bleeding is seen to unload the stage of extraction towards choke, while loading the subsequent stages, pushing them towards stall. Extracting after the last stage is shown to be appropriate for a wider range of flows: up to 15% of the compressor inlet flow. Injecting in this location at high flows pushes the closest stage towards stall. The same effect is observed in all the stages but to a lesser magnitude. Up to 17.5% injection seems allowable before compressor stalls; however, a more conservative estimate is expected with higher fidelity models. The study also shows an increase in performance with a rise in flow injection. Varying the design stage pressure ratio distribution brought about an improvement in the stall margin utilized, only for high extraction.

Industrial gas turbines are susceptible to compressor fouling, which is the deposition and accretion of airborne particles or contaminants on the compressor blades. This paper demonstrates the blade aerodynamic effects of fouling through experimental compressor cascade tests and the accompanied engine performance degradation using turbomatch, an in-house gas turbine performance software. Similarly, on-line compressor washing is implemented taking into account typical operating conditions comparable with industry high pressure washing. The fouling study shows the changes in the individual stage maps of the compressor in this condition, the impact of degradation during part-load, influence of control variables, and the identification of key parameters to ascertain fouling levels. Applying demineralized water for 10 min, with a liquid-to-air ratio of 0.2%, the aerodynamic performance of the blade is shown to improve, however most of the cleaning effect occurred in the first 5 min. The most effectively washed part of the blade was the pressure side, in which most of the particles deposited during the accelerated fouling. The simulation of fouled and washed engine conditions indicates 30% recovery of the lost power due to washing.

The fact that most renewable forms of energy are not available on-demand and are typically characterised by intermittent generation currently makes gas turbine engines an important source of back-up power. This study focuses on one of the capabilities that ensure that gas turbines are more flexible on the electric power grid. The capability here is the minimum environmental load that makes it possible to keep a gas turbine engine on the grid without a shut-down, to offer grid stability, adding inertia to the grid in periods when there is no demand for peak power from the engine. It is then desirable to operate the engine at the lowest possible load, without infringing on carbon monoxide emissions that becomes dominant. This paper demonstrates this potential through the extraction of the pressurised air from the back end of the compressor into an assumed energy storage system. The simulation of the engine performance using an in-house tool shows the additional reduction of the power output when the maximum closing of variable inlet guide vane is complemented with air extractions. However, the identified key strategy for achieving a lower environmental load (with same carbon monoxide emission limit) is to always maintain the design flame temperature. This is contrary to the conventional approach that involves a decrease in such temperatures. Here, a 34% reduction in load was achieved with 24% of flow extraction. This is shown to vary with ambient temperatures, in favour of lower temperatures when the combustor inlet pressures are higher. The emission models applied were based on empirical correlations and shows that higher combustor inlet pressures, high but constant flame temperatures with core flow reduction is crucial to obtaining a low environmentally compliant load. The compressor analysis shows that choking is a noticeable effect at a higher rate of extractions; this is found to occur at the stages closest to the extraction location.

On-line compressor washing for industrial gas turbine application is a promising method of mitigating the effects of compressor fouling degradation; however there are still few studies from actual engine experience that are inconclusive. In some cases the authors attribute this uncertainty as a result of other existing forms of degradation. The experimental approach applied here is one of the first of its kind, employing on-line washing on a compressor cascade and then relating the characteristics to a three-dimensional axial flow compressor. The overall performance of a 226MW engine model for the different cases of a clean, fouled and washed engine is obtained based on the changing compressor behavior. Investigating the effects of fouling on the clean engine exposed to blade roughness of 102μm caused 8.7% reduction in power at design point. This is equivalent, typically to 12 months degradation in fouling conditions. Decreases in mass flow, compressor efficiency, pressure ratio and unattainable design point speed are also observed. An optimistic recovery of 50% of the lost power is obtained after washing which lasts up to 10mins. Similarly, a recovery of all the key parameters is achieved. The study provides an insight into compressor cascade blade washing, which facilitates a reliable estimation of compressor overall efficiency penalties based on well established assumptions. Adopting Howell’s theory as well as constant polytropic efficiency, a general understanding of turbomachinery would judge that 50% of lost power recovered is likely to be the high end of what is achievable for the existing high pressure wash. This investigation highlights the obvious benefits of power recovery with on-line washing and the potential to maintain optimum engine performance with frequent washes. Clearly, the greatest benefits accrue when the washing process is initiated immediately following overhaul.