Effects of engine operating parameters and fuel composition on both primary soot particle diameter and particle number size distribution in the exhaust of a direct-injected heavy-duty diesel engine were studied in detail. An electrostatic sampler was developed to deposit particles directly on transmission electron microscopy (TEM) grids. Using TEM, the projected area equivalent diameter of primary soot particles was determined. A scanning mobility particle sizer (SMPS) was used for the measurement of the particle number size distribution. Variations in the main engine operating parameters (fuel injection system, air management, and fuel properties) were made to investigate soot formation and oxidation processes. Primary soot particle diameters determined by TEM measurements ranged from 17.5 to 32.5 nm for the diesel fuel and from 24.1 to 27.2 nm for the water-diesel emulsion fuel depending on the engine settings. For constant fuel energy flow rate, the primary particle size from the water-diesel emulsion fuel was slightly larger than that from the diesel fuel. A reduction in primary soot particle diameter was registered when increasing the fuel injection pressure (IP) or advancing the start of injection (SOI). Larger primary soot particle diameters were measured while the engine was operating with exhaust gas recirculation (EGR). Heat release rate analysis of the combustion process revealed that the primary soot particle diameter decreased when the maximum flame temperature increased for the diesel fuel.
This paper presents a novel partial flow sampling system for the characterization of airborne exhaust particle emissions. The sampled aerosol is first conditioned in a porous diluter and then subsequent ejector dilutors are used to decrease its concentration to the range of the instrumentation used. First we examine the sensitivity of aerosol properties to boundary sampling conditions. This information is then used to select suitable sampling parameters to distinguish both the nucleation and the accumulation mode. Selecting appropriate sampling parameters, it is demonstrated that a distinct nucleation mode can be formed and measured with different instruments. Using these parameters we examine the performance of the system over transient vehicle operation. Additionally, we performed calculations of particle losses in the various components of the system which are then used to correct signals from the instruments. Several quality characteristics are then discussed, such as the repeatability and reproducibility of the measurements and the potential to derive total emission rate with a partial flow sampling system. Comparisons in different laboratories show that repeatability (intra-laboratory variability) is in the order of 10% for accumulation mode particles and 50% for nucleation mode ones. Reproducibility (inter-laboratory variability) values are in the range of ±20-30%. Finally, we compared laboratory size distributions with ambient samples obtained chasing a vehicle. This demonstrated that the sampling system accurately reproduced the accumulation mode particles as well as the potential for nucleation mode formation. This sampling system has
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