Synthetic structural materials with exceptional mechanical performance suffer from either large weight and adverse environmental impact (for example, steels and alloys) or complex manufacturing processes and thus high cost (for example, polymer-based and biomimetic composites). Natural wood is a low-cost and abundant material and has been used for millennia as a structural material for building and furniture construction. However, the mechanical performance of natural wood (its strength and toughness) is unsatisfactory for many advanced engineering structures and applications. Pre-treatment with steam, heat, ammonia or cold rolling followed by densification has led to the enhanced mechanical performance of natural wood. However, the existing methods result in incomplete densification and lack dimensional stability, particularly in response to humid environments, and wood treated in these ways can expand and weaken. Here we report a simple and effective strategy to transform bulk natural wood directly into a high-performance structural material with a more than tenfold increase in strength, toughness and ballistic resistance and with greater dimensional stability. Our two-step process involves the partial removal of lignin and hemicellulose from the natural wood via a boiling process in an aqueous mixture of NaOH and NaSO followed by hot-pressing, leading to the total collapse of cell walls and the complete densification of the natural wood with highly aligned cellulose nanofibres. This strategy is shown to be universally effective for various species of wood. Our processed wood has a specific strength higher than that of most structural metals and alloys, making it a low-cost, high-performance, lightweight alternative.
Highly conductive and mechanically strong microfibers are attractive in energy storage, thermal management, and wearable electronics. Here, a highly conductive and strong carbon nanotube/nanofibrillated cellulose (CNT–NFC) composite microfiber is developed via a fast and scalable 3D‐printing method. CNTs are successfully dispersed in an aqueous solution using 2,2,6,6‐tetramethylpiperidinyl‐1‐oxyl (TEMPO) oxidated NFCs, resulting in a mixture solution with an obvious shear‐thinning property. Both NFC and CNT fibers inside the all‐fiber‐based microfibers are well aligned, which helps to improve the interaction and percolation between these two building blocks, leading to a combination of high mechanical strength (247 ± 5 MPa) and electrical conductivity (216.7 ± 10 S cm−1). Molecular modeling is applied to offer further insights into the role of CNT–NFC fiber alignment for the excellent mechanical strength. The combination of high electrical conductivity, mechanical strength, and the fast yet scalable 3D‐printing technology positions the CNT–NFC composite microfiber as a promising candidate for wearable electronic devices.
Among all the plastic pollution, straws have brought particularly intricate problems since they are single use, consumed in a large volume, cannot be recycled in most places, and can never be fully degraded. To solve this problem, replacements for plastic straws are being developed following with the global trend of plastic straw bans. Nevertheless, none of the available degradable alternatives are satisfactory due to drawbacks including poor natural degradability, high cost, low mechanical performance, and poor water stability. Here, all-natural degradable straws are designed by hybridizing cellulose nanofibers and microfibers in a binder-free manner. Straws are fabricated by rolling up the wet hybrid film and sealed by the internal hydrogen bonding formed among the cellulose fibers after drying. The cellulose hybrid straws show exceptional behaviors including 1) excellent mechanical performance (high tensile strength of ≈70 MPa and high ductility with a fracture strain of 12.7%), 2) sufficient hydrostability (10× wet mechanical strength compared to commercial paper straw), 3) low cost, and 4) high natural degradability. Given the low-cost raw materials, the binder-free hybrid design based on cellulose structure can potentially be a suitable solution to solve the environmental challenges brought by the enormous usage of plastics straws.
Anisotropic cellular materials with direction-dependent structure and durable mechanical properties enable various applications (e.g., nanofluidics, biomedical devices, tissue engineering, and water purification), but their widespread use is often hindered by complex and scale-limited fabrication and unsatisfactory mechanical performance. Here, inspired by the anisotropic and hierarchical material structure of tendons, we demonstrate a facile, scalable top-down approach for fabricating a highly elastic, ionically conductive, anisotropic cellulosic material (named elastic wood) directly from natural wood via chemical treatment. The resulting elastic wood demonstrates good elasticity and durable compressibility, showing no sign of fatigue after 10 000 compression cycles. The chemical treatment not only softens the wood cell walls by partially removing lignin and hemicellulose but introduces an interconnected cellulose fibril network into the wood channels. Atomistic and continuum modeling further reveals that the absorbed water can freely and reversibly move inside the elastic wood and therefore helps the elastic wood accommodate large compressive deformation and recover to its original shape upon compression release. In addition, the elastic wood showed a high ionic conductivity of up to 0.5 mS cm −1 at a low KCl concentration of 10 −4 M, which can be tuned by changing the compression ratio of the material. The demonstrated elastic, mechanically robust, and ionically conductive cellulosic material combining inherited anisotropic cellular structure from natural wood and a self-formed internal gel may find a variety of potential applications in ionic nanofluidics, sensors, soft robots, artificial muscle, environmental remediation, and energy storage.
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