An insight on the influence of ethyl benzoate (EB) and diisobutyl phthalate (DIBP) as internal donors, differing in coordination nature on the structural aspects of MgCl2 matrix in high‐performance MgCl2‐supported titanium catalysts was developed using FTIR spectroscopy and WAXD studies. The analysis of the >CO stretching IR band of internal donors showed their coordination to (104) and (110) lateral cuts of MgCl2 matrix. Transformation of magnesium ethoxide {Mg(OEt)2} to MgCl2 during catalyst preparation resulted in different MgCl2 phases, namely the α‐form, β‐form, and the disordered δ‐form, which were analyzed by WAXD studies. The results from WAXD showed the relative preference of α‐form over β‐form in case of DIBP‐based catalysts, which might be due to interlayer bridging between adjacent layers due to the bidendate nature of DIBP. This can be one of the reasons for the high productivity of dialkyl‐phthalate‐based catalysts in comparison to ethyl‐benzoate‐based catalyst systems.magnified image
High performance MgCl 2 supported titanium catalyst having diisobutyl phthalate (DIBP) as internal donor has been synthesized. The organic components present in the catalyst have been studied through FTIR, 1D and 2D NMR spectroscopy. The results indicate presence of diethyl phthalate also in addition to DIBP. WAXD analysis has been done to study the features of MgCl 2 crystallites. Impact of donor components on the catalyst preparation leading to reaction pathways and performance for propylene polymerization has been evaluated.
Magnesium dichloride supported titanium catalyst incorporated with varying concentration of ethylbenzoate and diisobutyl phthalate together as internal donor are synthesized. The synthesized catalysts are characterized and compared with respect to composition, phase characteristics, crystallite size, and particle morphology. Performance of catalysts containing mixed donors is compared with the conventional single donor-based catalysts. The polymerization studies of the catalysts for propylene polymerization show dependence of polymerization kinetics on relative concentration of diisobutyl phthalate and ethylbenzoate. Molecular weight characteristics of polypropylene obtained from these catalysts are studied and correlated with the nature and concentration of donors present in the catalyst. Morphology replication from catalyst precursor to polymer is observed irrespective of the nature of donor being incorporated in the synthesized catalyst.
TiCl 4 immobilization on different compositions of mixed support of MgCl 2 Á xEB and poly(methyl acrylate-co-1-octene) (PMO; synthesized through ARGET ATRP) resulted in the formation of solid catalysts having variation in incorporation of titanium. The effect of mixed support composition onto the titanium immobilization, catalyst morphology and performance for ethylene polymerizations has been evaluated. The polyethylenes synthesized showed broad to bimodal MWD in GPC and DSC where the broadness was found to be dependent upon the ratio of mixed support MgCl 2 Á xEB/PMO. The morphological features of PE as elucidated using SEM lead to postulation of polymer formation mechanism.
Stabilized polypropylene synthesis is carried out using supported titanium catalyst system in presence of phenols. The effect of phenolic compounds such as 2,2′-methylenebis(4-tert-butyl-6-methylphenol) (PH1) and 4,4′-methylenebis(2,6-di-tert-butylphenol) (PH2) is studied on the productivity and stereospecificity of catalyst system as well as on molecular weight characteristics. The extent of stabilization of PP resin by phenolic compounds for oxidative degradation is determined by measurement of oxygen induction time. Molecular weight and b color change are also investigated before and after thermal aging. The catalyst productivity was found to be unaffected by the concentration of phenolic compounds in the studied range. The thermal stability of the polymer resin is, however, found to be dependent on the nature of phenolic compound. The masked PH1 phenolic compound showed better antioxidant characteristic as compared to PH2.
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