In this study, Al7039 plates at certain dimensions were first joined via friction stir welding (FSW) method at room temperature. During this process, thermocouple tips positioned closely to the each side of the weld helped determine temperatures on the advancing and retreating sides. These temperature values were used to estimate pre-heating temperature of the base metal prior to the welding process. After Al7039 plates at identical dimensions were heated to a certain temperature, they were joined using the same welding parameters, and the heat distribution was determined thanks to the thermocouples positioned on the same zones. The heat distribution between two samples which were joined using different heat inputs were analyzed to reveal the impact of this heat distribution on the weld zone via mechanical tests and micro structure images.
This study focuses on the manufacturing of hybrid functionally graded metal matrix composite (HFGMMC) using Al7039 alloy matrix phase which is used as armor material in today’s world. In this context, manufacturing stages of matrix material were analyzed, and necessary parameters were determined for remanufacturing using casting method. With the determined parameters, the matrix material was reinforced by SiC, Al2O3, and B4C particles in different volume rates at an average size of 3–10 µm using stir casting method. Three metal matrix composite (MMC) plates which were manufactured using different reinforcement particles in different volume rates were joined as semi-solid with the effect of temperature and pressure in a specially designed mold. In order to complete the manufacturing process, hot forging, and heat treatment were applied to the manufactured composite plate in accordance with the parameters determined in the manufacturing of the matrix. The manufactured MMC and HFGMMC plates were compared in terms of their micro structure, micro hardness, tensile strength, and wear behavior. Finally, HFGMMC plates were joined together by friction stir welding (FSW) in order to analyze their micro structures and mechanical properties after welding.
In this study, aluminum Al6013 and copper (Cu) cylindrical bimetal was manufactured by means of an original production method. The optical microscope and scanning electron microscope (SEM) images of the bimetal material produced through this approach, semi-centrifugal compression, were used in microstructural investigations following which metallurgical transition zones were defined. Through an energy dispersive X-ray (EDX) analysis of the defined regions, the chemical content of the regions were determined. Micro hardness values of the regions were determined and comparisons were made with the chemical content and hardness values of the materials used in the bimetal production before the manufacturing process. In addition, the mechanical properties of the materials were compared by applying tensile tests to the bimetallic components Cu and Al6013 and to the bimetal material produced. In the light of the values obtained, the general properties of the bimetal material produced through this new approach were presented.
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