The synthesis optimization and scale-up of the benchmarked microporous zirconium terephthalate UiO-66(Zr) were investigated by evaluating the impact of several parameters (zirconium precursors, acidic conditions, addition of water, and temperature) over the kinetics of crystallization by time-resolved in situ energy-dispersive X-ray diffraction. Both the addition of hydrochloric acid and water were found to speed up the reaction. The use of the less acidic ZrOCl2·8H2O as the precursor seemed to be a suitable alternative to ZrCl4·xH2O, avoiding possible reproducibility issues as a consequence of the high hygroscopic character of ZrCl4. ZrOCl2·8H2O allowed the formation of smaller good quality UiO-66(Zr) submicronic particles, paving the way for their use within the nanotechnology domain, in addition to higher reaction yields, which makes this synthesis route suitable for the preparation of UiO-66(Zr) at a larger scale. In a final step, UiO-66(Zr) was prepared using conventional reflux conditions at the 0.5 kg scale, leading to a rather high space-time yield of 490 kg m(-3) day(-1), while keeping physicochemical properties similar to those obtained from smaller scale solvothermally prepared batches.
The energy-storage capacities of a series of water-stable porous metal-organic frameworks, based on high-valence metal cations (Al , Fe , Cr , Ti , Zr ) and polycarboxylate linkers, were evaluated under the typical conditions of seasonal energy-storage devices. The results showed that the microporous hydrophilic Al-dicarboxylate MIL-160(Al) exhibited one of the best performances. To assess the properties of this material for space-heating applications on a laboratory pilot scale with an open reactor, a new synthetic route involving safer, greener conditions was developed. This led to the production of MIL-160(Al) on a 400 g scale, before the material was shaped into pellets through a wet-granulation method. The material exhibited a very high energy-storage capacity for a physical-sorption material (343 Wh kg ), which is in full agreement with the predicted value.
A series of highly crystalline, porous, zirconium-based metal-organic frameworks (Zr-MOFs) with different ligand functionality and porosity were applied for catalytic transfer hydrogenation of ethyl levulinate (EL) to form γ-valerolactone (GVL), using isopropanol as a hydrogen donor. The role of ligand functionality and the metal center of the Zr-MOFs were identified and reaction parameters were optimized, for selective production of GVL. Maximum yield of GVL (up to 92.7%) was achieved in 2 h at 200 o C with UiO-66(Zr). Interestingly, zirconium trimesate (MOF-808) emerged as the most suitable candidate, with the highest GVL formation rate (94.4 μmol/g/min) among the catalysts tested at 130 o C. It was also found effective in conversion of EL to GVL in an open system using the solvent refluxing method. Both the catalysts (UiO-66(Zr) and MOF-808) were recycled at least five times under their specified reaction conditions without notable change in catalytic activity and product selectivity. Fresh and recycled catalysts were characterized in detail using X-ray diffraction (XRD), N2 adsorption-desorption, thermal gravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) in order to understand the stability and structural changes that occurred in the catalysts. Finally, a plausible reaction mechanism was presented on the basis of active sites present in catalysts confirmed by characterization results.
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