Drilling generated heat is considered to have significant effect on the product. In this study, woven glass fiber reinforced epoxy composites were fabricated using Vacuum Resin Infusion technique. The composites were drilled using HSS twist drill bit at various drilling parameters. The temperature during drill was measured using infra red thermometer. The damage factor of drilled holes was measured using 3D non-contact surface measurement and correlates it with temperature. Results showed that low feed rate recorded maximum temperature and high fede rate showed lower heat generated during drilling. Damage factor measured at lower feed rate was high and low at high feed rate. This was considered due to evaporation of resin matrix.
Drill point angle of twist drill has a significant effect on thrust force and delamination factor on drilled holes in fiber reinforced polymer (FRP) composites. In this study, three drill point angle of twist drill; 85°, 118° and 135° were used to drill holes in hybrid fiber reinforced polymeric composite (HFRP). HFRP composites were fabricated using vacuum infusion molding (VIM) technique. The test samples were cured at 90°C for two hours. In drilling process various drill point angle and feed rate were employed to investigate the effect of both parameters on thrust force and delamination factor when drilling the HFRP composite. The results showed that small drill point angle and low feed rate can reduce the thrust force leading to the reduction of damage factor at the holes entrance and exit.
This paper presents a research on experimental and response surface methodology (RSM) approach in evaluating the damage factor of the drilled holes in high speed drilling of glass fiber reinforced polymer (GFRP). From the experiment, the influences of drilling parameters toward damage factor are more prominent in thicker GFRP; where high speed drilling using high speed steel twist drill bit produces lower damage factor in thicker GFRP. Lastly an optimized set of drilling parameters was generated for the use of high speed steel twist drill bit in high speed drilling.
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