Drying and firing of ceramic products are processes that require high energy consumption. Making these processes more efficient can improve product quality, reduce processing time and energy consumption, and promote economic and environmental gains. In this sense, this work aims to quantify heat transfer in an intermittent ceramic kiln during the heating and cooling stages, with and without thermal insulation. All mathematical formulation is based on the first law of thermodynamics. From the results, we conclude that the greatest heat loss occurs by radiation in the sidewalls of the equipment, and that a considerable amount of energy is required to heat the sidewalls, base, and ceiling of the kiln. Further, with the use of thermal insulation, it was concluded that a high reduction in the heat lost through the sidewalls was achieved, thus providing a global energy gain of approximately 35% and a reduction in the maximum external surface temperature from 249.34 to 79.47 °C when compared to the kiln without thermal insulation, reducing the risks of work accidents and thermal discomfort when in operation.

Currently, the oil industry deals with the challenge of produced-water proper disposal, and the membrane-separation technology appears as an important tool on the treatment of these waters. In this sense, this work developed a mathematical model for simulating the oil/water separation by a ceramic membrane. The aim was to investigate the thermal aspects of the separation process via computational fluid dynamic, using the Ansys CFX® 15 software (15, Ansys, Inc., Canonsburg, PA, USA). Oil concentration, pressure, and velocity distributions, as well as permeation velocity, are presented and analyzed. It was verified that the mathematical model was capable of accurately representing the studied phenomena and that temperature strongly influences the flow behavior.

Smoke is the main threat of death in fires. For this reason, it becomes extremely important to understand the dispersion of this pollutant and to verify the influence of different control systems on its spread through buildings, in order to avoid or minimize its effects on living beings. Thus, this work aims to perform thermo-fluid dynamic study of smoke dispersion in a closed environment. All numerical analysis was performed using the Fire Dynamics Simulator (FDS) software. Different simulations were carried out to evaluate the influence of the exhaust system (natural or mechanical), the heat release rate (HRR), ventilation and the smoke curtain in the pollutant dispersion. Results of the smoke layer interface height, temperature profile, average exhaust volumetric flow rate, pressure and velocity distribution are presented and discussed. The results indicate that an increase in the natural exhaust area increases the smoke layer interface height, only for the well-ventilated compartment (open windows); an increase in the HRR accelerates the downward vertical displacement of the smoke layer and that the 3 m smoke curtain is efficient in exhausting smoke, only in the case of poorly ventilated compartments (i.e., with closed windows).

Aiming to minimize the environmental pollution and reducing the production costs of the composite materials, the use of plant fibers improves their physical and mechanical properties. On the other hand, fibers have high water absorption, which may increase their volume and weaken the fiber/matrix interaction, affecting the mechanical features of the composites. Concerned with this problem, this research had the objective of making 3 and 10 millimeter-thick specimens, containing 23% (m/m) of Caroa fibers and 73% (m/m) of unsaturated polyester. Samples were withdrawn after 0, 2, 4, 7, 12 and 21 days of exposure at room temperature water (ASTM D570 − 98). Then, the test of tensile (ASTM D 3039), flexural (ASTM D 790-03) and impact (ASTM D 256) was realized and the mechanical properties were analyzed. The samples subjected to humidity had their fibers degraded and presented loss of mechanical properties, more significant in composite with 3 mm. For example, the reduction of the strengths tensile, after 21 days of test were 80% for composites with 3 mm and 60% for composites with 10 mm. Studies like this are important for long-term applications of such composites in humid environments.

Este trabalho apresenta um estudo teórico da transferência de calor e massa durante a secagem de tijolos cerâmicos industriais em estufa. Foram propostos modelos matemáticos para descrever as cinéticas de secagem e aquecimento do tijolo em função do tempo de processo, considerando a existência das áreas superficiais interna e a externa e variações dimensionais do tijolo. Foram propostos modelos empíricos para predizer o comportamento do teor de umidade, temperatura superficial, volume e áreas superficiais interna e externa do produto. O estudo foi conduzido em diferentes condições operacionais do ar de secagem (50 a 100°C). Toda a modelagem foi ajustada a dados experimentais do teor de umidade médio, temperatura na superfície e dimensões médias do tijolo durante a secagem, em cada condição experimental, obtendo-se um bom ajuste e elevado coeficiente de determinação, evidenciando sua confiabilidade para ser usada na predição do problema físico. Da comparação, estimou-se o volume, as áreas superficiais interna e externa e os parâmetros de transferência de calor e de massa do tijolo.

Increasing the thermal efficiency of drying and firing processes of ceramic products plays an important role for industries that want to remain competitive in the market. Thus, this work aims to evaluate the influence of the type and thickness of thermal insulations, applied on the external sidewalls of an intermittent ceramic kiln, on heat transfer, temperature distribution in the insulating material, maximum external surface temperature, and energy gain, compared to the kiln without thermal insulation. All proposed mathematical formulations are based on the energy conservation, and mathematical procedures are implemented in Microsoft Excel software. Here, it was tested four types of thermal isolators: fiberglass, rockwool, calcium silicate, and ceramic fiber. Results indicate that the greater the thickness of the thermal insulation, the lower the maximum external surface temperature and the greater the energy gain when compared to the kiln without thermal insulation. In addition, fiberglass is the insulating material, among the four types analyzed, which provides greater energy gain and greater reduction in maximum external surface temperature.

This work provides a numerical study of a polymer composite manufacturing by using liquid composite material molding. Simulation of resin flow into a porous media comprising fiber perform (reinforcement) inserted in a mold with preallocated ceramic inserts has been performed, using the Ansys FLUENT® software. Results of resin volumetric fraction, stream lines and pressure distribution inside the mold, and mass flow rate (inlet and outlet gates) of the resin, as a function of filling time, have been presented and discussed. Results show that the number of inserts affects the filling time whereas the distance between them has no influence in a process.

Fibras de sisal tem despertado o interesse da academia e indústria, devido as suas excelentes características para uso em diversas aplicações. Essas fibras, ao serem extraídas da planta, estão úmidas e, são submetidas a secagem para redução do teor de umidade. O controle do processo de secagem é de grande importância para garantir a qualidade das fibras em termos de resistência mecânica e coloração. Nesse sentido, este trabalho tem como objetivo estudar teoricamente a secagem de fibras de sisal em estufa com circulação forçada de ar. Foram propostos modelos matemáticos para predizer o comportamento transiente do teor de umidade médio e temperatura superficial, e do teor de umidade de equilíbrio das fibras, em função da temperatura do ar de secagem e concentração de vapor de água no leito de fibras. Resultados preditos das cinéticas de secagem e aquecimento, e do teor de umidade de equilíbrio higroscópico das fibras são apresentados e comparados com os dados experimentais, em diferentes condições operacionais. Verificou-se que um bom ajuste foi obtido, com coeficiente de correlação maior que 0,99, para todos os modelos analisados.