An elastomeric thermal pad with a thermal conductivity of 1.45 W/m K, needed for the heat dissipation of microelectronics, was obtained with hybrid alumina of different particle sizes as a filler and silicone rubber (vinylend-blocked polymethylsiloxane) as the matrix. The effects of the amount, particle size, and mixing mass ratio of the filler particles on the thermal conductivity and mechanical properties of silicone rubber were investigated. The results indicated that the thermal conductivity of the rubber filled with larger particles was superior to that of the rubber filled with the smaller grain size, and the rubber incorporated with a mixture of hybrid particles at a preferable mass ratio exhibited higher thermal conductivity than the rubber for which a filler with only a single particle size was used. In addition, the surface treatment of the hybrid filler with 3-methacryloyloxypropyltrimethoxysilane could increase the thermal conductivity of the composite rubber.
The silicone rubber with good thermal conductivity and electrical insulation was obtained by taking vinyl endblocked polymethylsiloxane as basic gum and thermally conductive, but electrically insulating hybrid Al 2 O 3 powder as fillers. The effects of the amount of Al 2 O 3 on the thermal conductivity, coefficient of thermal expansion (CTE), heat stability, and mechanical properties of the silicone rubber were investigated, and it was found that the thermal conductivity and heat stability increased, but the CTE decreased with increasing Al 2 O 3 fillers content. The silicone rubber filled with hybrid Al 2 O 3 fillers exhibited higher thermal conductivity compared with that filled with single particle size. Furthermore, a new type of thermally conductive silicone rubber composites, possessing thermal conductivity of 0.92 W/mK, good electrical insulation, and mechanical properties, was developed using electrical glass cloth as reinforcement.
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