Electromagnetic (EM) metasurfaces are essential in a wide range of EM engineering applications, from incorporated into antenna designs to separate devices like radome. Near-field manipulators are a class of metasurfaces engineered to tailor an EM source’s radiation patterns by manipulating its near-field components. They can be made of all-dielectric, hybrid, or all-metal materials; however, simultaneously delivering a set of desired specifications by an all-metal structure is more challenging due to limitations of a substrate-less configuration. The existing near-field phase manipulators have at least one of the following limitations; expensive dielectric-based prototyping, subject to ray tracing approximation and conditions, narrowband performance, costly manufacturing, and polarization dependence. In contrast, we propose an all-metal wideband phase correcting structure (AWPCS) with none of these limitations and is designed based on the relative phase error extracted by post-processing the actual near-field distributions of any EM sources. Hence, it is applicable to any antennas, including those that cannot be accurately analyzed with ray-tracing, particularly for near-field analysis. To experimentally verify the wideband performance of the AWPCS, a shortened horn antenna with a large apex angle and a non-uniform near-field phase distribution is used as an EM source for the AWPCS. The measured results verify a significant improvement in the antenna’s aperture phase distribution in a large frequency band of 25%.
Additively manufactured perforated superstrate (AMPS) is presented to realize directive radio frequency (RF) front-end antennas. The superstrate comprises spatially distributed dielectric unitcell elements with square perforations, which creates a pre-defined transmission phase delay pattern in the propagating electric field. The proposed square perforation has superior transmission phase characteristics compared to traditionally machined circular perforations and full-wave simulations based parametric analysis has been performed to highlight this supremacy. The AMPS is used with a classical electromagneticbandgap resonator antenna (ERA) to improve its directive radiation characteristics. A prototype is developed using the most common, low-cost and easily accessible Acrylonitrile Butadiene Styrene (ABS) filament. The prototype was rapidly fabricated in less than five hours and weighs 139.3 g., which corresponds to the material cost of only 2.1 USD. The AMPS has remarkably improved the radiation performance of ERA by increasing its far-field directivity from 12.67 dB to 21.12 dB and reducing side-lobe level from −7.3 dB to −17.2 dB. INDEX TERMS Additive manufacturing (AM), acrylonitrile butadiene styrene (ABS), directivity enhancement, perforated dielectric, rapid prototyping, transmission phase shift.
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