Experimental investigation of heat transfer during pool boiling of two nanofluids, i.e., water-Al2O3 and water-Cu has been carried out. Nanoparticles were tested at the concentration of 0.01%, 0.1%, and 1% by weight. The horizontal smooth copper and stainless steel tubes having 10 mm OD and 0.6 mm wall thickness formed test heater. The experiments have been performed to establish the influence of nanofluids concentration as well as tube surface material on heat transfer characteristics at atmospheric pressure. The results indicate that independent of concentration nanoparticle material (Al2O3 and Cu) has almost no influence on heat transfer coefficient while boiling of water-Al2O3 or water-Cu nanofluids on smooth copper tube. It seems that heater material did not affect the boiling heat transfer in 0.1 wt.% water-Cu nanofluid, nevertheless independent of concentration, distinctly higher heat transfer coefficient was recorded for stainless steel tube than for copper tube for the same heat flux density.
The paper presents the results of experimental investigations of the ORC system with two scroll expanders which have been used as a source of electricity. Theworking fluidwas HFE7100 – a newly engineered fluid with a unique heat transfer and favourable environmental properties. In the ORC system three heat exchangers were used (evaporator, regenerator, condenser) and before expanders the droplet separator was installed. As a source of heat an innovative biomass boiler was used. Studies have been carried out for the expanders worked in series and in parallel. The paper presents the thermal and fluidflow properties of the ORC installation for the selected flow rates and different temperatures of the working medium. The characteristics of output electrical power, operating speed and vibrations for scroll expanders were also presented.
The article discusses various types of expanders used in the organic Rankine cycle systems to turn thermal energy into electrical energy. In addition to basic information on scroll, screw, vane, piston, and turbine expanders, the paper also describes the principles of their operation as well as major advantages and disadvantages. The following characteristics of expanders have been developed on the basis of the most recent scientific publications and own experimental research conducted at the IFFM PASci, in Gdansk. The analysis of various expansion devices available on the market, including those that are still in the development phase, revealed a wide variety of problems related to their operation. The design differences between them have a significant impact on their efficiency and reliability when operating with different working fluids. The article is an authoritative compendium of research-based information about designs and performance of various types of expansion devices. It may be useful for people who want to apply such devices in different types of cogeneration systems.
The article presents the results of vibroacoustic research on a prototypical 4-stage radial microturbine and a scroll expander operating in the organic Rankine cycle with the low-boiling fluid HFE7100. The high-speed microturbogenerator had the electrical capacity of 3 kW e at the nominal speed of 24000 rpm. The low-speed expander with a capacity of 1 kW e and a nominal speed of 3600 rpm was made by Air Squared. The frequency characteristics and overall vibration level (vibration velocity Vrms) measurements were conducted for both the microturbine and the expander, depending on the rotational speed and on the power consumption of electrical energy receivers. The level of noise emitted by the microturbine and expander was also determined. The research was carried out for various electrical loads of the expansion devices generators running in the ORC system. The devices were tested in the following electric power ranges: from 550 W e to 1150 W e (scroll expander) and from 800 W e to 1800 W e (radial microturbine). Based on the obtained results, dynamic state assessment of the tested machines was performed and their noise and vibration levels were analysed.
Advances in the development of analysis and design methods for fluid-flow machines have enabled both their multi-criteria optimisation and miniaturisation. To decrease the size of such a machine whilst, at the same time, maintaining its output power level, the rotor's rotational speed needs to be increased. It is the reason for serious difficulties with respect to the rotor dynamics and the selection of a bearing system. This article discusses the simulation analysis and experimental research carried out on a prototypical microturbine, designed for use in a domestic ORC (organic Rankine cycle) cogeneration system. During the design process, the basic assumption was to develop a turbomachine, whose dimensions would have been as small as possible and whose output electric power would have been about 1 kilowatt. A supersonic impulse turbine, with a nominal rotational speed of 100,000 rpm, was used in order to obtain high flow efficiency. The maximum speed of the rotor was determined at a level of 120,000 rpm. The article presents the results of analyses made at the design stage and preliminary results of the experimental research. The numerical simulations covered the bearing system optimisation and the rotor dynamics analysis. Next, based on the outcomes of these analyses, a decision was made to use non-conventional gas bearings which are fed by the low-boiling medium's vapour that comes from the ORC system. Within the framework of the experimental research, the dynamic behaviour of the turbogenerator was examined in terms of the rotational speed and produced energy. The performed measurements are proof of very good dynamic properties of the tested machine and after the research was over it was concluded that there were absolutely no signs of wear of the turbogenerator's subassemblies.
The paper presents the results of experimental investigation on the ORC system with a droplet separator (which was used to improve the quality of working medium vapour) and two scroll expanders, which operated individually. The research aimed at verifying the correctness of scroll expanders performance in the ORC installation, equipped with the electric flow heater for thermal oil as a heat source. The paper contains the characteristics of the heat exchangers installation that were obtained for the ORC system variant using a regenerative cycle. The tests were conducted for selected flow rates and various temperatures of the working medium HFE7100, glycol solution and thermal oil. The unit with a gear pump and a magnetic coupling functioned as a circulating pump. Following the results of tests carried out on two scroll expanders it may be concluded that the electric power output that was measured at the generator terminals was approximately 750 W. The maximum voltages generated by the expanders amounted to around 200 V and the maximum current was about 4 A.
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