As part of the experiments herein, the mechanical properties of specimens made of poly-ether-ether-ketone (PEEK) material using 3D printing technology were determined. Two populations of specimens were investigated, the first of which contained an amorphous structure, while the other held a crystal structure. The studies also investigated the influence of the print directionality on the mechanical properties obtained. Static tensile, three-point bending, and impact tests were carried out. The results for the effect of the structure type on the tensile properties showed that the modulus of elasticity was approximately 20% higher for the crystal than for the amorphous PEEK form. The Poisson’s ratios were similar, but the ratio was slightly higher for the amorphous samples than the crystalline ones. Furthermore, the studies included a chemical PEEK modification to increase the hydrophilicity. For this purpose, nitrite and hydroxyl groups were introduced into the chain by chemical reactions. The results demonstrate that the modified PEEK specimens had worse thermoplastic properties than the unmodified specimens.
The impact of the addition of the nanofiller -halloysite -on the mechanical, physicochemical and biological properties of a nanocomposite, in which thermoplastic polyurethane fulfilled the role of the matrix was investigated. The nanocomposite was obtained by extrusion in three variants with 1, 2 and 3 wt % halloysite. The nanostructure of the obtained materials was confirmed using Atomic Force Microscopy (AFM). Based on the mechanical tests carried out, it was proven that the obtained nanocomposites were characterized by a tensile modulus greater than the polyurethane constituting the matrix. The density and hardness of the nanocomposites had changed within error limits compared to unmodified polyurethane. Biological tests showed no cytotoxicity of all the tested materials to normal human dermal fibroblasts (NHDF). Degradation tests were carried out in artificial plasma and showed that samples with 2 wt % halloysite addition had the best ratio of tensile strength and elongation at break to elasticity modulus.
Halloysite nanotube (HNT) additions to the thermoplastic polyurethane (TPU) system were thoroughly evaluated in this study. The resultant composites have been designed for future personalized intervertebral disc implant applications, which requires additional technology to obtain the appropriate geometry unique to each patient. These requirements can be fulfilled using 3D printing. In this work, a technology was developed to produce filaments for fused deposition modeling (FDM). Nanocomposites were prepared using variable HNT content (1, 2, and 3 wt.%). The nanostructure of the resultant composites was confirmed using scanning transmission electron microscopy (STEM). Mechanical tests were used to measure the tensile modulus, stress, and elongation the composites and TPU matrix. Nanocomposites with 2% HNT content were able to withstand 26% increased stress and 50% increased elongation compared to pure TPU before fracturing in addition to a 13% reduction in the friction coefficient. A MTT cytotoxicity assay confirmed the cytotoxicity of all tested materials against human epidermal keratinocyte cells (HaCaT).
Eco-friendly composites are proposed to substitute commonly available polymers. Currently, wood–plastic composites and natural fiber-reinforced composites are gaining growing recognition in the industry, being mostly on the thermoplastic matrix. However, little data are available about the possibility of producing biocomposites on a silicone matrix. This study focused on assessing selected organic fillers’ impact (ground coffee waste (GCW), walnut shell (WS), brewers’ spent grains (BSG), pistachio shell (PS), and chestnut (CH)) on the physicochemical and mechanical properties of silicone-based materials. Density, hardness, rebound resilience, and static tensile strength of the obtained composites were tested, as well as the effect of accelerated aging under artificial seawater conditions. The results revealed changes in the material’s properties (minimal density changes, hardness variation, overall decreasing resilience, and decreased tensile strength properties). The aging test revealed certain bioactivities of the obtained composites. The degree of material degradation was assessed on the basis of the strength characteristics and visual observation. The investigation carried out indicated the impact of the filler’s type, chemical composition, and grain size on the obtained materials’ properties and shed light on the possibility of acquiring ecological silicone-based materials.
The purpose of the conducted study was to analyse new materials intended for contact with the human body in view of their physical, chemical and biological properties. The authors have put to test six commercially available materials, four out of which were composite polyamide 12-based materials, while two were polyurethanes. The examined materials were assessed in terms of the surface. Subsequently, their hardness and biocompatibility were tested. The authors devoted major attention to the tests of absorption and emissivity of water, the pH = 7.4 PBS buffer solution and pH = 4.3 artificial sweat in temperatures of 21°C and 37°C. The results of the tests have confirmed the non-toxicity of all the tested materials and allowed to provide their characteristics in terms of their surface, hardness, as well as absorption and emissivity of various body fluids. Both polyamide 12 and the tested polyurethanes are classified as thermoplastics that may be used in additive technology.
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