Poly(ether ether ketone) (PEEK) hollow fiber membranes were successfully prepared from miscible blends of PEEK and polyetherimide (PEI) via thermally-induced phase separation (TIPS) with subsequent extraction of the PEI diluent. The phase structure evolution, extraction kinetics, membrane morphology, pore size distribution and permeability for the hollow fiber membrane were studied in detail. Extraction experiments, differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMA) studies showed that the heat treatment had a significant influence on the two-phase structure of PEEK/PEI, and that it was controlled by the crystallization kinetic of PEEK and the diffusion kinetic of PEI. As the annealing temperature increased, the controlling factor of the phase separation changed from PEEK crystallization to PEI diffusion, and the main distribution of the amorphous PEI chains were changed from the interlamellar region to the interfibrillar or interspherulitic regions of PEEK crystallization. When the annealing temperature increased from 240 °C to 280 °C, the extracted amount of PEI increased from 85.19 to 96.24 wt %, and the pore diameter of PEEK membrane increased from 10.59 to 37.85 nm, while the surface area of the PEEK membrane decreased from 111.9 to 83.69 m2/g. Moreover, the water flux of the PEEK hollow fiber membranes increased from 1.91 × 10−2 to 1.65 × 10−1 L h−1 m−2 bar−1 as the annealing temperature increased from 240 °C to 270 °C. The structure and properties of the PEEK hollow fiber membrane can be effectively controlled by regulating heat treatment conditions.
In this study, a series of immiscible polymer blend fibers with polypropylene (PP) and polyvinyl alcohol (PVA) was obtained by a melt spinning process, and two different draw ratios were attempted. Efforts were made to obtain the porous PP fibers by removing the water-soluble PVA phase. The thermal properties of the blends were tested by thermogravimetric analysis and differential scanning calorimetry. The blends showed excellent thermal stability and differentiated fractionated crystallization behaviors of PP. The melt flow indexes of the blends were evaluated, exhibiting a higher fluidity than that of the neat polymers. Among the possible candidates for the spinning process, only the PP70–PVA30 had suitable spinnability, for which the draw ratio reached 3. The morphology of the fibers was investigated by selective extraction experiment and scanning electron microscopy, as well as wide-angle X-ray diffraction. The biphasic morphology and the crystallization behaviors varied according to the PVA content. Furthermore, the mechanical properties of the multifilament fibers were studied via tensile testing and dynamical mechanical analysis. The 70/30 weight ratio (PP/PVA) was the most suitable for producing biphasic fibers with a high degree of accessibility in PVA and mechanical properties that increase with the increase in the drawing ratio. The feasibility of fabric knitting was checked, and the mechanical properties and air permeability of the obtained textile structure were also evaluated.
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