Use of aluminized composite solid propellants and submerged nozzles are common in solid rocket motors (SRM). Due to the generation of slag, which injects into a combusted gas flow, a two-phase flow pattern is one of the main flow characteristics that need to be investigated in SRM. Validation of two-phase flow modeling in a solid rocket motor combustion chamber is the focus of this research. The particles’ boundary conditions constrain their trajectories, which affect both the two-phase flow calculations, and the evaluation of the slag accumulation. A harsh operation environment in the SRM with high temperatures and high pressure makes the measurement of the internal flow field quite difficult. The open literature includes only a few sets of experimental data that can be used to validate theoretical analyses and numerical calculations for the two-phase flow in a SRM. Therefore, mathematical models that calculate the trajectories of particles may reach different conclusions mainly because of the boundary conditions. A new method to determine the particle velocities on the solid propellant surface is developed in this study, which is based on the x-ray real-time radiography (RTR) technique, and is coupled with the two-phase flow numerical simulation. Other methods imitate the particle ejection from the propellant surface. The RTR high-speed motion analyzer measures the trajectory of the metal particles in a combustion chamber. An image processing software was developed for tracing a slug particle path with the RTR images in the combustion chamber, by which the trajectories of particles were successfully obtained.
A numerical method for two-phase flow with hydrodynamics behavior was considered. The nonconservative hyperbolic governing equations proposed by Saurel and Gallout were adopted. Dissipative effects were neglected but they could be included in the model without major difficulties. Based on the opinion proposed by Abgrall that " a two phase system, uniform in velocity and pressure at t = 0 will be uniform on the same variable during its temporal evolution", a simple accurate and fully Eulerian numerical method was presented for the simulation of multiphase compressible flows in hydrodynamic regime. The numerical method relies on Godunov-type scheme, with HLLC and Lax-Friedrichs type approximate Riemann solvers for the resolution of conservation equations, and nonconservative equation. Speed relaxation and pressure relaxation processes were introduced to account for the interaction between the phases. Test problem was presented in one space dimension which illustrated that our Scheme is accurate, stable and oscillation free.
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