For the short life of enterprise hot work die directly caused to problems in the waste of resources and the rising cost of production. Based on studying the biological prototype of crack-resistance of dragonfly wings and finding surface thermal fatigue crack is one of the main factors affecting life of the hot work mould, it is put forward thoughts about the local laser bionic strengthening the grid mould surface. Different from the traditional mould surface integral laser transformation hardening (LTH) technology, by using laser melting simulating dragonfly wings to block localized crack in the partial surface of mold, bionic strengthened die life is improved within 1~1.5 times. Experiment results on die steel shows that it is provided a new method to improve the service life of die casting mold and promoting this technology will bring significant economic benefits for the mold industry.
In order to rescue the problems of controlling laser bionic strengthening local stripe of mould surface quality, it is put forward thoughts about the laser bionic local melting stripe of mould surface quality detection based on acoustic signal. Analyzed with the relationship between defocusing distance and acoustic signal characteristic, laser bionic strengthening local stripe quality, the results show that acoustic signal is weakened with the increased absolute value of defocusing distance. As the defocusing distance is 0mm, the role of the laser is primarily ablation and the stripe quality is the worst; the function of laser on the surface materials is too weak to strengthen when the defocusing distance is -4mm; laser on target surface plays its role of strengthening, mainly owing to melting, with defocusing distance of +4mm. Overall tests show that, based on the quantitative detection of acoustic signal characteristic, it could inspect and control the quality of strengthening stripe, and it will realize the overall control of laser bionic strengthening mould surface quality with guiding significance.
Ferrite stainless steel has been widely used in foreign automobile vent pipe. During the production of domestic automobile vent pipe, because the crystal grains of welding Joint heat-affected zone are not refined by heat treatment and become very big, forming properties of cold machining of ferrite stainless steel become bad. In order to optimize welding technology, the temperature field of laser welding joint of stainless steel automobile vent pipe is simulated. The temperature field model of laser welding joint of 409 L stainless steel pipe is built based on the pair heat source model. At the same time, the affecting factors are considered, such as thermal radiation, phase change latent heat, thermophysical properties of materials with temperature changes and the spread of convective heat in the liquid metal in the model. The temperature field in different welding parameters are simulated. The impact of process parameters on the temperature distribution is acquired. The experimental results can help works, such as accurately understanding laser welding thermal process, predictive control of welding stress and deformation, and improving cold forming quality of automobile vent pipe.
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