A suspended cell line from Trichoplusia ni embryos was established, and its susceptibility to Autographa californica multiple nuclear polyhedrosis virus (AcMNPV) infection was investigated. This cell line had characteristics distinct from the BTI‐Tn5Bl‐4 cell line (Tn5Bl‐4) from T. ni in growth, and showed approximately the same responses to AcMNPV infection, production of occlusion bodies, and levels of recombinant protein expression. No clumps were observed at maximum cell density at late‐log phase in shake‐flask or T‐flask cultures, and thus the cells represent a useful new contribution for baculovirus research. The cells consist of two major morphological types: approximately 70% spindle‐shaped cells and 30% round cells. The cell line was highly susceptible to virus infection and produced around 107 AcMNPV occlusion bodies per cell, on average. Production of β‐galactosidase and secreted alkaline phosphatase was high with 3.97 ± 0.13 × 104IU/mL and 3.48 ± 0.40 IU/mL, respectively. This cell line may be applicable for studies of scale‐up production of viruses or baculovirus‐insect cell expression. We also believe the new line can be a source for cell clones with higher production of virus and recombinant proteins compared to the parent or other existing cell lines such as Tn5Bl‐4.

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Trichoplusia ni single embedded nuclear polyhedrosis virus (TnSNPV) is highly pathogenic for cell line but there were some problems with producing a few polyhedra and decrease of efficiency during serial passages. Sixty serial passages of TnSNPV were conducted in Tn 5B1–4 cell. Replication of the viral DNA and comparison of the viral character between the wild virus and clones from serial passages were performed. The TnSNPV DNA molecular weight, 115.8 kbp, was estimated by restriction enzyme analysis. Replication of the viral DNA which was analyzed by slot blot hybridization started at 8 h postinfection (p.i) and the DNA increased fast after 28 h p. i. The DNA synthesis reached a maximal number at 40 h p. i. The result from serial passage of the virus demanstrated that the relative BV titer was maitained at approximately 5 log TCIDSO/mL. The polyhedra of viral clones from early passages were almost normal but the majority of clones from late passages produced polyhedra without virions by examination with electron microscopy. Although there were some alterations with viral DNA from different clones, yet all of clones were from a homologous genome of wild virus by examination of restriction enzyme analysis and DNA:DNA hybridization.