Poly-lactic acid (PLA) is a biodegradable polymer that has been well accepted as a tissue engineering scaffold material. Recently, PLA has been applied in selective vacuum manufacturing (SVM), a new RP technique being developed, for fabricating scaffold. For this RP technique to be accepted for this purpose, its fabricated scaffolds must be tested for their properties. This paper presents an investigation of the properties of scaffolds fabricated from SVM technique. The results illustrated that the fabricated PLA scaffolds had porous structure. The porosity was about 71.65% with pore size ranged from 20 to 90 lm. The compressive modulus of elasticity was 2.07 ± 0.25 MPa, lying within the lower range of mechanical properties reported for soft tissue application. An indirect cytotoxicity test showed the cell viability of 75.92% which means that the specimens posed no threat to the cells and could be used as scaffolds for mammalian tissue culture.
Purpose -This paper aims to introduce selective vacuum manufacturing (SVM), a powder-based rapid prototyping (RP) technique, and the ongoing development to improve its capability to apply in temporary scaffold fabrication. Design/methodology/approach -SVM employs a combination of sand casting and powder sintering process to construct a prototype layer by layer. A dense layer of support material is prepared and selectively removed to create a cavity where part material is filled and sintered to form a solid layer. In order for SVM to be considered for scaffold fabrication, besides preparing poly-lactic acid (PLA) for part material, support material preparation and process parameters identification have been studied. Redesigning of SVM machine to be more suitable for the real usage has also been presented. Findings -Particle size of salt has been controlled, and its suitable composition with flour and water has been determined. Process parameters have been identified to scale down the size of scaffolds to meso-scale and to achieve mechanical requirement. Properties of fabricated scaffolds have been enhanced and can be used for soft tissue applications. A prototype of the medical SVM machine has been constructed and tested. An examination of scaffolds fabricated on this new machine also showed their qualification for soft tissue application. Research limitations/implications -Further study will be on conducting a direct cytotoxicity test to provide the evidence for tissue growth before the clinical usage, on continuing to scaling down the scaffold size, and on improving SVM to meet the requirement of hard tissue. Originality/value -This simple, inexpensive RP technique demonstrates its viability for scaffold fabrication.
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