At present, puncture resistance and rheological performance of shear thickening fluid (STF) is an essential design requirement for a soft armour material (target sample). The target sample is prepared with a dip and dry process of STF impregnated woven polypropylene (PP) fabric. These samples were tested and compared with neat PP fabric. The penetration depth of target samples is highly sensitive to the coefficient of friction between the indenter’s nose shape geometry and the target sample. The STF is prepared by mechanical dispersion of synthesized microsphere silica microparticles at a volume fraction of 57% in polyethylene glycol (400 g/mol). The rheological response indicates that the prepared concentration of silica microparticles in the STF suspension is observed to have a better shear thickening effect. The viscosity of suspension is highly sensitive to silica aspect ratio, volume fraction and particle size distribution in this work. Tensile tests along with puncture resistance with different indenter nose shapes geometry (hemispherical, elliptical, flat and conical) have been performed in the present study. Results indicate that the energy absorption is more with the hemispherical indenter and less with that of the conical indenter, which is attributed to the minimum surface area of contact as compared to all other indenters. A total of 16 number of fabricated target samples with various coating thicknesses of STF impregnated fabrics achieved the desired tensile strength, modulus and puncture resistance.
Stellite alloys are primarily preferred in various component manufacturing industries due to its magnificent mechanical and electrochemical properties. The stellite powder is deposited over the materials by Various thermal spray methods in industries. This research proposed investigating the microstructure and corrosion properties of stellite powder that is deposited on an AZ91D magnesium alloy substrate by atmospheric plasma spraying process. SEM, optical microscopy, and atomic force microscopy are typical of the coatings. Immersion experiments in sodium chloride conditions are conducted at varying pH levels, chloride ion concentration, and exposure time. In addition, XRD examined the phase change properties of the powder and sprayed condition of coatings along with corrosion testing. The corrosion experiments were conducted to establish several regression models based on the central composite design and the response surface process. The accuracy of the regression models was sufficient to allow correlations between input parameters and responses through variance analysis. It was found that the pH value significantly influences the corrosion behaviour of stellite coatings followed by other parameters such as chloride ion concentration and exposure time; even in corrosion tests, plasma-sprayed coatings performed better.
To improve the corrosion resistance of Mg alloy, Al alloy/alumina metal matrix composite (MMC) coatings were formed by low pressure cold spraying (LPCS) technology followed by post friction stir processing. The phase structure, microstructure, and corrosion properties of the cold-sprayed metal matrix composite coatings before and after friction stir processing were investigated. The effect of the friction stir process (FSP) on the corrosion characteristics of MMC coatings at 3.5 weight percent of NaCl solution was explored using a Tafel polarisation plot. Microstructural studies were examined to investigate the electrochemical behaviour of the cold spray (CS) and FSPed MMC coatings. The results demonstrated that an enhancement in corrosion protection of the MMC deposits occurred at the 1st and 2nd runs of FSP, with superior corrosion performance observed at the 2nd run of FSP. The enhanced surface state is the primary enhancement mechanism of the electrochemical properties of the FSPed MMC coatings. For the higher run of FSP (3rd run), the electrochemical performance of the specimens was lower owing to the amalgamate action of the enhanced surface state with the aggravated interface of interior deposits.
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