Carbon nanofibers (CNFs) were directly synthesized on Portland cement particles by chemical vapor deposition. The so-produced cements contained between 2.51–2.71 wt% of CNFs; depending on the production batch. Several mortar mixes containing between 0 and 10 wt% of the modified cement were produced and the electrical properties at various ages and the load sensing capabilities determined. The percolation threshold related to the electrical conductivity was detected and corresponded to the amount of the present CNFs, 0.271, 0.189, 0.135 and 0.108 wt%. The observed threshold depended on the degree of hydration of the Portland cement. The studied mortars showed a strong piezoresistive response to the applied compressive load reaching a 17% change of the electrical resistivity at an applied load of 3.5 MPa and 90% at 26 MPa. This initial study showed that the studied material is potentially suitable for future development of novel fully integrated monitoring systems for concrete structures.
Commonly used humidity sensors are based on metal oxides, polymers or carbon. Their sensing accuracy often deteriorates with time, especially when exposed to higher temperatures or very high humidity. An alternative solution based on the utilization of Portland cement-based mortars containing in-situ grown carbon nanofibers (CNFs) was evaluated in this study. The relationship between the electrical resistivity, CNF content and humidity were determined. The highest sensitivity was observed for samples containing 10 wt.% of the nanomodified cement which corresponded to 0.27 wt.% of CNFs. The highest calculated sensitivity was approximately 0.01024 per 1% change in relative humidity (RH). The measured electrical resistivity is a linear function of the RH in the humidity range between 11 and 97%. The percolation threshold value was estimated to be at around 7 wt.% of the nanomodified cement, corresponding to ~ 0.19 wt.% of CNFs.
A reduced carbon footprint and longer service life of structures are major aspects of circular economy with respect to civil engineering. The aim of the research was to evaluate the interfacial bond properties between a deteriorated normal strength concrete structure and a thin overlay made of Eco-UHPC containing 50 wt% of limestone filler. Two types of formwork were used: untreated rough plywood and surface treated shuttering plywood. The normal strength concrete elements were surface scaled using water jets to obtain some degradation prior to casting of the UHPC overlay. Ultrasonic pulse velocity (UPV), bond test (pull-off test), and Scanning Electron Microscopy (SEM) combined with Energy Dispersive Spectrometry (EDS) were used for analysis. Elements repaired with the Eco-UHPC showed significantly improved mechanical properties compared to the non-deteriorated NSC sample which was used as a reference. The bond strength varied between 2 and 2.7 MPa regardless of the used formwork. The interfacial transition zone was very narrow with only slightly increased porosity. The untreated plywood, having a rough and water-absorbing surface, created a surface friction-based restraint which limited microcracking due to autogenous shrinkage. Shuttering plywood with a smooth surface enabled the development of higher tensile stress on the UHPC surface, which led to a more intensive autogenous shrinkage cracking. None of the formed microcracks penetrated through the entire thickness of the overlay and some were partly self-healed when a simple water treatment was applied. The project results showed that application of UHPC as repair material for concrete structures could elongate the lifespan and thus enhance the sustainability.
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