High-quality cotton stalk fibers that are both fine and have a high breakage strength are extracted via limited alkali penetration in the glycerol solvent and simultaneous accelerated temperature rise by means of microwave-assisted heating. Alkali is widely used in the extraction of cotton stalk fibers. However, alkali molecules in the aqueous phase penetrate easily into the fiber bundles, resulting in a simultaneous degumming between the inner and outer layers of the fiber bundles. In previous reports, the fibers treated in the aqueous phase present a coarse fineness (51.0 dtex) under mild conditions or have a poor breakage strength (2.0 cN/dtex) at elevated temperatures. In this study, glycerol is chosen as a solvent to reduce the penetration of alkali. Simultaneously, the microwave-assisted heating form is adopted to increase the temperature to 170 °C within 22 s. The inhibited alkali penetration and accelerated temperature rise limited the delignification to the outer layer, resulting in fibers with both appropriate fineness (23.8 dtex) and high breakage strength (4.4 cN/dtex). Moreover, the fibers also exhibit a clean surface and large contact angle. In this paper, we detail a new strategy to extract high-quality lignocellulosic fibers that will be suitable for potential reinforcing applications.

This paper investigated the feasibility of enhancing the interface between lignocellulosic fibers and a polypropylene matrix via structure alteration of lignin at elevated temperatures. Alkali treatment can remove gum substances from lignocellulose fibers effectively at elevated temperatures but easily causes damages to fiber strength. In previous studies on directional delignification of lignocellulosic fibers, loss of fiber strength is avoided but condensation and degradation of lignin are accelerated. So far, few reports have been available on the effect of lignin structures on the interface between fibers and a matrix. In this study, jute fibers with different lignin structures are produced at 100 and 130 °C for reinforcing a polypropylene matrix. The interface between the fibers and matrix is analyzed. The result shows that decrease in aliphatic hydroxyl concentration by 9.5% at 130 °C from 3 to 5 h contributes to a 14.2% decrease in the surface energy of jute fibers. Meanwhile, the polydispersity index of lignin decreases from 1.21 to 1.15. Centralized distribution of lignin molecule-weight and reduction in fiber surface energy improves the interface between the fibers and matrix, which manifests as a 30.8% increase in the impact strength of the composites. Similar improvement is not observed in the composites reinforced with jute fibers at 100 °C, due to the absence of lignin-structure changes. This paper provides a new strategy to improve the interface between lignocellulose fibers and a hydrophobic matrix.