This paper presents a comprehensive overview of polymers and related (nano)composites produced via anionic ring opening polymerization (AROP) of lactams. It was aimed at surveying and showing the important research and development results achieved in this field mostly over the last two decades. This review covers the chemical background of the AROP of lactams, their homopolymers, copolymers, and in situ produced blends. The composites produced by AROP were grouped into nanocomposites, discontinuous fiber, continuous fiber, textile fabric, and self-reinforced composites. The manufacturing techniques were introduced and the most recent developments highlighted. Based on this state-of-art survey some future trends were deduced and as their “driving forces” novel and improved manufacturing techniques identified.
The recent trend in plastic production dictated by Industry 4.0 demands is to acquire a great deal of data for manufacturing process control. The most relevant data about the technological process itself come from the mold cavity where the plastic part is formed. Manufacturing process data in the mold cavity can be obtained with the help of sensors. Although many sensors are available nowadays, those appropriate for in-mold measurements have certain peculiarities. This study presents a comprehensive overview of in-mold process monitoring tools and methods for injection molding process control. It aims to survey the recent development of standard sensors used in the industry for the measurement of in-mold process parameters, as well as research attempts to develop unique solutions for solving certain research and industrial problems of injection molding process monitoring. This review covers the established process monitoring techniques—direct temperature and pressure measurement with standard sensors and with the newly developed sensors, as well as techniques for the measurement of indirect process parameters, such as viscosity, warpage or shrinkage.
The production and consumption of polymer composites has grown continuously through recent decades and has topped 10 Mt/year. Until very recently, polymer composites almost exclusively had non-recyclable thermoset matrices. The growing amount of plastic, however, inevitably raises the issue of recycling and reuse. Therefore, recyclability has become of paramount importance in the composites industry. As a result, thermoplastics are coming to the forefront. Despite all their advantages, thermoplastics are difficult to use as the matrix of high-performance composites because their high viscosity complicates the impregnation process. A solution could be reactive thermoplastics, such as PA-6, which is synthesized from the ε-caprolactam (ε-CL) monomer via anionic ring opening polymerization (AROP). One of the fastest techniques to process PA-6 into advanced composites is thermoplastic resin transfer molding (T-RTM). Although nowadays T-RTM is close to commercial application, its optimization and control need further research and development, mainly assisted by modeling. This review summarizes recent progress in the modeling of the different aspects of the AROP of ε-CL. It covers the mathematical modeling of reaction kinetics, pressure-volume-temperature behavior, as well as simulation tools and approaches. Based on the research results so far, this review presents the current trends and could even plot the course for future research.
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