Nanocomposites based on epoxy and a mixture of clays and multi-walled carbon nanotubes (MWCNT) were produced by casting, and also molded by RTM using glass fibers as reinforcement, yielding a hybrid multi-scale micro/nanocomposite material. Two types of montmorillonite clays were used, natural (MMT-Na) and organophilic (MMT-30B). Higher viscosity was obtained for the mixture with MMT-30B and it was observed that this clay did not perform as well as the MMT-Na in helping the dispersion of the carbon nanotubes (CNT). The glass transition temperature (T g) of the nanocomposites increased in up to 6 °C with the addition of MWCNT and up to 10 °C with the addition of MMT-30B, differently from the MMT-Na which did not alter the T g of the material. By transmission electron microscopy, it was verified that more homogeneous dispersions and more intercalated structures were obtained with the MMT-30B than with the MMT-Na. Finally, the low clay content used and, especially, the very low MWCNT content, did not significantly alter the studied flexural properties.
Epoxy/CNT and epoxy/CNT/calcium carbonate nanocomposites were produced via in situ polymerization assisted by ultrasonication without solvent and electrical, mechanical, thermal and thermomechanical properties of nanocomposites were evaluated. Epoxy/CNT presented very low percolation threshold, near 0.05 wt % and nanocomposites with higher contents of CNT presented further increase in electrical conductivity. The addition of calcium carbonate in epoxy/CNT nanocomposites increased the electrical conductivity, due to volume exclusion phenomena. Regarding thermal properties, due to the low content of the CNT and calcium carbonate no changes in glass transition (Tg) were observed. DMA results showed no significant changes in thermomechanical properties, once the contents of CNT and calcium carbonate are below stiffness threshold, however an increase of flexural modulus by adding CNT and calcium carbonate was observed.
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