Layer-by-layer (LBL) assembly, which uses electronic and ionic intermolecular bonding under nonvacuum conditions, is a promising technology for fabricating gas barrier films owing to its simple processing and easy formation of a multilayer structure. In this research, nanoclay-polymer multilayers of Na(+)-montmorillonite (Na-MMT) were fabricated. Particularly, the addition of AuCl3 on fabricated MMT layers caused a reaction with the surface silanol functional groups (Si-O-H) of the MMT platelets, resulting in the formation of Au2O3 on the MMT-polymer multilayers. The Au2O3 filled the vacancies between the MMT platelets and linked the MMT platelets together, thus forming a gas barrier film that reduced the water vapor transmission rate (WVTR) to 3.2 × 10(-3) g m(-2) day(-1). AuCl3-treated MMT-polymer multilayers thus have the potential to be utilized for manufacturing gas barrier films for flexible electronics on a large scale.
A flexible thin gas barrier film formed by layer-by-layer (LBL) assembly has been studied. We propose for the first time that hexagonal boron nitride (h-BN) can be used in LBL assembly. When dispersed in water through sonication-assisted hydrolysis, h-BN develops hydroxyl groups that electrostatically couple with the cationic polymer polydiallyldimethylammonium chloride (PDDA). This process produces hydroxyl-functional h-BN/PDDA nanocomposites. The nanocomposites exhibit well exfoliated and highly ordered h-BN nanosheets, which results in an extremely high visual clarity, with an average transmittance of 99% in the visible spectrum. Moreover, well aligned nanocomposites extend gas diffusion path that reduce water vapor transmission rate to 1.3 × 10 g m d. The simple and fast LBL process demonstrated here can be applied in many gas barrier applications.
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