The random copolymer of chloroprene and acrylonitrile is a newly developed rubber whose features and value propositions are not scientifically explored yet. This article focuses on the basic characterizations and properties of acrylonitrile-chloroprene rubber. Qualitative analyses through infrared (FTIR) and nuclear magnetic resonance (1H-NMR) spectra confirm the presence of both the -Cl and -CN groups in the new rubber. As evidenced through differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA), the single glass transition temperature of acrylonitrile-chloroprene rubber reflects its monophasic random microstructure. While compared against commercial grades of chloroprene rubber (CR) and nitrile rubber (NBR), the new rubber provides a distinctive combination of properties that are not available with either of the elastomer alone. Acrylonitrile-chloroprene rubber demonstrates slightly lower specific gravity, an improved low-temperature compression set, higher flex-fatigue resistance, and lower volume swelling in IRM 903 and Fuel C to chloroprene rubber. As compared to nitrile rubber, the new copolymer shows appreciably better heat aging and ozone resistance. Good abrasion resistance, low heat buildup, and remarkably high flex-fatigue resistance indicate excellent durability of the acrylonitrile-chloroprene rubber under dynamic loading. Based on the preliminary results, it is apparent that the new copolymer can be a candidate elastomer for various industrial applications which demand good fluid resistance, high heat and low-temperature tolerances, good weatherability, and durability under static and dynamic conditions.

The limited options of suitable elastomers with adequate cost‐performance balance drive the necessity to introduce new materials in the oil & gas (O&G) application space. The relevance of a recently developed copolymer of chloroprene and acrylonitrile (referred to as acrylonitrile–chloroprene rubber or NCR) to O&G applications is described in this technical contribution. The new elastomer demonstrates adequate physical properties and reasonably good high and low‐temperature capabilities. It offers good resistance to several aqueous and non‐aqueous fluids with low volume swelling and retains its physical properties to reasonable extents while exposed to hot test oils. Acrylonitrile–chloroprene rubber has been found to sustain “sour gas” exposure. Good abrasion resistance, high tear strength, and remarkably high flex‐fatigue resistance coupled with low heat build‐up reflect its durability under dynamic conditions. In addition, acrylonitrile–chloroprene rubber can very well withstand the rapid gas decompression test at 25°C. This unique combination of attributes may allow acrylonitrile–chloroprene rubber to be considered as a candidate material for high‐performance O&G applications.

The curing system plays a vital role in designing rubber compounds for various industrial applications. Therefore, it is paramount to establish viable curing strategies for any new elastomer to explore its application potentials and commercial significance. Impacts of different curing regimes on the properties of a recently developed copolymer of chloroprene and acrylonitrile (acrylonitrile-chloroprene rubber, NCR) are reported here. Several primary accelerators (four from thiourea- and one from thiazolene product families) were used for curing the new rubber along with fixed loadings of zinc oxide (5 phr) and magnesium oxide (4 phr). Besides, curatives based on sulfur and peroxide were also evaluated. The influence of different curing systems on the rheological and physical properties of the copolymer was explored. It has been seen that the properties of the copolymer are considerably influenced by the different curing systems used. While ethylene thiourea (ETU) and propylene thiourea (PTU), as primary accelerators, provide the highest state of cure but may cause scorch. The use of trimethyl thiourea (TMU), on the other hand, results in the fastest rate and the most stable state of cure, good scorch safety, bin stability, and an overall good balance of properties. The sulfur-based crosslinking system induces good mechanical properties but causes limited bin stability, poor high-temperature compression set, and impaired heat resistance properties. As a curing agent, peroxide delivers the best bin stability in the rubber stocks but yields higher stiffness and limited aging resistance in the vulcanizates.

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Chloroprene rubber (CR) is one of the most versatile synthetic rubbers suitable for numerous industrial applications. For years, zinc oxide (ZnO) has been satisfactorily used as the vulcanization activator for CR, typically with organic accelerator(s). Ethylene thiourea (ETU) is the most widely used accelerator, offering the best balance between cost and performance in CR vulcanizates. Recently, the ZnO level in rubber compounds has become a pressing issue because of its harmful environmental impacts. ETU is classified as a substance of potentially serious health risks. It is therefore imperative to identify sustainable crosslinking additives for CR from both technical and commercial standpoints. The key purpose of this review is to collate the significant lines of technological advances made to identify proecological curative options for CR and update the information up to the current year. In preparation for this review, pertinent scholarly articles on the curing of CR, published in scientific journals mainly in the past two decades, were assessed. Since the scope of this review is to capture the significant technical efforts available in the public domain, the reference list is therefore not necessarily an exhaustive one. Reports dealing with proprietary chemicals or undisclosed technical strategies are beyond the purview of this review.