As a key component of mechanized maize harvesting, the performance of the ear picking device directly affects the operational level of a maize harvester. Because the short harvest period of maize and the multiple experimental factors that lead to the field and bench tests cannot meet the actual research and developmental needs of manufacturing a maize harvester, this paper uses virtual prototype technology to study the influence of design and the motion parameters of a longitudinal horizontal roller in terms of picking performance. Based on the establishment of the finite element model of the corn and the ear picking device, this paper establishes evaluation indicators respectively, analyzes and evaluates the influence of the picking roller and the ground inclination angle, the picking roller speed, and the forward speed of the harvester on the performance of ear picking. Finally, a virtual orthogonal test analysis was carried out for the two factors of the picking roller speed and the forward speed of the harvester, and the significant influence of the picking roller speed and the forward speed of the harvester on the performance of the picking was compared. The research results of this paper can provide reference for optimizing the design of ear picking mechanism.
In the design of corn combine harvester, there is a high demand for customization and diversification in China. Aiming at the problems of backward design method, lack of design knowledge and long product development cycle, the discrete beam method is used to establish the corn plant model. The model of sub-device and the vertical and horizontal roller picking device is established by using UG, and the virtual prototype model is established by using ADAMS software. Meanwhile, the simulation experiments on the kinematics and dynamics performance of the separating device, the corn plant and the picking roller are carried out, and the simulation results are verified by field experiments. Through this method, the design parameters of the separating device and the picking roller are serialized, the method of evaluating the separating performance and the picking performance is provided, and the development and design cycle is shortened, which provides certain reference and theoretical basis for the development and design of the corn harvester header.
In the design process of maize combine harvester in China, there are characteristics of customization and high demand for diversification. Aiming at the problems of long design and development cycle, the structural design method of maize combine harvester header based on knowledge engineering is put forward, and the header of maize combine harvester is designed rapidly. Firstly, based on the design standards and specifications of agricultural machinery, the general design process of maize ear harvester header is determined. Secondly, according to the design knowledge and experience, the design method of the core parts of the header is determined, and an example model is established. Finally, based on the platform of MFC and Creo, integrating the design knowledge base, inference engine and parametric model, a rapid design system of maize ear harvester header is constructed. The rapid design of maize ear harvester header is realized, and the design and development efficiency of maize ear harvester header is improved so as to provide technical reference and support for improving the intelligent level of typical complex agricultural machinery equipment in China.
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