The effect of ZnO/PbO and FeO X /SiO 2 on the viscosity of the PbO-ZnO-Fe 3 O 4-SiO 2-CaO slag was measured using the rotating spindle method. The slag viscosity decreased with decreasing ZnO/PbO mass ratio because of the depolymerization of the silicate structures. The viscosity decreased with increasing FeO X /SiO 2 mass ratio as the experimental temperature was above 1623 K, while the viscosity increased significantly with the increase of FeO X /SiO 2 as the experimental temperature below 1623 K because of the phase transition and the change of slag melting point. According to XRD analysis of as-quenched slag, the spinel and the zincite phase increased with increasing FeO X /SiO 2. Increasing ZnO/PbO and FeO X /SiO 2 could enhance the crystallization capacity of the slag. FTIR analysis revealed that the degree of polymerization of the as-quenched slags decreased with decreasing ZnO/PbO and increasing FeO X /SiO 2. The temperature dependencies of the viscosity on ZnO/PbO and FeO X /SiO 2 were investigated, and the apparent activation energies of each system were found to be between 169.5 to 227.4 KJ/mol, and 151.1 to 676.4 KJ/mol, respectively.
The desulfurization process of lead and zinc slag is an important smelting process to obtain lead and zinc. The aim of this paper is to study the desulfurization process of high lead and zinc sulfide containing slag with oxygen blowing. The predominance area diagrams of the Pb-Zn-Fe-SO system (Pb/(Fe+Pb+Zn)=0.176, Zn/(Fe+Pb+Zn)=0.56) at various temperature were thermodynamically constructed. The physical properties, the chemical composition and the phase transformation of the desulfurization slag were investigated. The thermodynamic results indicated that lead, zinc, and iron can be oxidized to form high lead and zinc slag. The experimental results illustrated that the sulfur content in the oxidation slag can be reduced to less than 1% as temperature increased up to 1573 K. The XRD analysis of as-quenched slag shows the PbS and ZnS phase decreased, while zincite and spinel phase (Zn x Fe 3-x O 4+y) emerged and increased as the reaction time increased. The desulfurization process of molten slag were considered to be the first-order reaction and the apparent activation energy was estimated to be 44.46 kJ/mol. Under the experimental conditions, the mass transfer in the gas and liquid phase was likely to be the restrictive step.
The Pidgeon process is the main extraction method of magnesium, but its continuous production cannot be achieved due to the switch between vacuum and atmospheric pressure. Therefore, it is vital to realize continuous extraction of magnesium under atmospheric pressure. In this paper, the process of extracting magnesium from prefabricated pellets in flowing argon was proposed. The isothermal kinetic analysis of the reduction process was carried out. The results showed that the reduction process was controlled by diffusion process in 1 h, and the apparent activation energy of extracting magnesium from prefabricated pellets in flowing argon was 218.75 kJ/mol. Then the influence of experimental factors on the reduction rate was explored, including briquetting pressure, carrier gas flow rate, ferrosilicon content, reaction temperature and time. Through analysis and calculation, it was concluded that the main control step of diffusion process was silicon diffusion.
At present, the production of magnesium is mainly carried out semi-continuously with ferrosilicon as reducing agent under high temperature and high vacuum. In order to continuously produce magnesium, anew method of extracting magnesium from low-grade magnesite and calcium carbonate by silicothermal method in flowing inert gas was proposed. The effects of calcium fluoride(CaF2)on decomposition rate, decomposition kinetics, reduction rate of magnesia and crystal type of dicalcium silicate in reduction slag were investigated in the paper. The experimental results showed that calcium fluoride could accelerate the decomposition of carbonate, and had no side effect on the calcined products. In addition, the analysis results of DTA curves showed that calcium fluoridecould reduce the decomposition reaction activation energy and the reaction temperature of carbonatein the prefabricated pellets. The results of reduction experiments showed that proper calcium fluoridecould promote the reduction rate of magnesia, and in the temperature range of 1250? ~ 1350?, with same timeframe, the corresponding calcium fluoride contents were5%, 3% and 1% respectively when the reduction rate reached the maximum. Excessive calcium fluoride could reduce the reduction rate of magnesia, but it couldpromote the transformation of dicalcium silicate to ? phase in the reduction slag.
The purpose of this study was to select and propose an applicable method for extracting lead from sphalerite concentrate direct leaching residue. A large number of experiments were conducted to extract lead from sphalerite concentrate direct leaching residue by hydrochloric acid and sodium chloride solution as leachates. The main optimum parameters were determined, such as a liquid-solid ratio of 17.5-1, a reaction temperature of 85?C, an initial hydrochloric acid concentration of 1.3 mol/L, an initial sodium chloride concentration of 300 g/L, and a reaction time of 60 min. Ninety-five percent of the zinc, 96.0% of the iron, and 93.7% of the lead were extracted into leachate at the optimum conditions. The lead in the leachate was in the form of [PbCl4]2-. After the leachate was purified to remove impurities, it was converted into lead oxalate by sodium oxalate as a precipitant. Finally, lead oxalate was decomposed to obtain lead oxide powders via a high-temperature calcination process.
A novel technology for extracting vanadium from molten converter vanadium slag was studied at the laboratory scale by oxidation and calcification. The effect of the cooling method, CaO addition and reaction time on the phases of calcified vanadium slag was studied. Under the action of oxygen and CaO, the molten vanadium slag underwent calcification reaction to form acid-soluble calcium vanadate phase, the feasibility of its main chemical reaction was calculated by Factsage8.1. The calcified vanadium slag was leached by H2SO4 solution and characterized by XRF, XRD, SEM and EDS techniques. Compared with the traditional process, the new process saved much energy, and it was faster and more efficient. The XRD results showed that CaV2O5, Ca7V4O17 and Ca3V2O8 were gradually formed in the molten vanadium slag with increasing CaO addition. However, when too much CaO was added, Ca2SiO4 and CaTiO3 were also formed. These phases wrapped part of the vanadium and reduced the leaching rate of vanadium. When the mass ratio of Ca to V was 0.75, under the optimal acid leaching conditions (particle size of calcified vanadium slag less than 0.075 mm, leaching temperature 90?C, H2SO4 concentration 200 g.L-1, liquid-to-solid ratio 6:1 ml.g-1, leaching time 60 min, stirring speed 300r.min-1), the leaching rate of vanadium from calcified vanadium slag could exceed 90%. The new process not only saved energy and reduced emissions, but also reached the average level of the existing vanadium extraction process.
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