Graph-based design languages have received increasing attention in the research community, because they offer a promising approach to address several major issues in engineering, e.g., the frequent manual data transfer between computer-aided design (CAD) and computer-aided engineering (CAE) systems. Currently, these issues prevent the realization of machine executable digital design processes of complex systems such as vehicles. Promising scenarios for urban transportation include an interconnection of mass transportation systems such as buses and subways with individual vehicles for the so-called “last mile” transport. For several reasons, these vehicles should be as small and light as possible. A considerable reduction in weight and size can be achieved, if such vehicles are tailored to the individual size, weight and proportion of the individual user. However, tailoring vehicles for the individual characteristics of each user go beyond a simple building set and require a continuous digital design process. Consequently, the topic of this paper is a digital design process of a self-balanced scooter, which can be used as an individual last-mile means of transport. This process is based on graph-based design languages, because in these languages, a digital system model is generated, which contains all relevant information about a design and can be fed into any simulation tool which is needed to evaluate the impact of a possible design variation on the resulting product performance. As this process can be automated by digital compilers, it is possible to perform systematic design variations for an almost infinite amount of parameters and topological variants. Consequently, these kinds of graph-based languages are a powerful means to generate viable design alternatives and thus permit fast evaluations. The paper demonstrates the design process, focusing on the drive system of the respective balanced two-wheel scooter and highlights the advantages (data integration and possibility for machine execution).
Today, design engineers engaged in the development of a high-performance electrical drive-train are challenged by the multitude of possible topological choices and numerous mutually interconnected physical phenomena. Development teams around the globe struggle with this challenge; usually they employ several tools for simulation and topology optimization and transfer multiple versions of their product models in a mainly manual process. The research presented in this paper aims to explore a holistic possibility to realize a sensible analysis-synthesis cycle that takes into consideration current developments in design, simulation and optimization processes. This kind of process can enhance the transparency of design decisions, can reduce the risk of design and process flaws and can support the approach toward a holistic optimum. The investigation starts with the development of the topological concept of the drive-train and continues over the interconnected simulation of several decisive properties of the drive-train. Obviously, these properties concern several domains (mechanical, electrical, thermal and the control domain). The optimization of the drive-train takes into consideration the main requirement—in the investigated example, which is a formula student drive-train—the lap time. The result is a holistic concept for a design, simulation and optimization approach that considers topological variety, interconnected multi-domain simulation and a continuous connection to the decisive requirements.
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