This paper investigates the effect of cutting parameters on the surface roughness and cutting force of titanium alloy Ti-6Al-4V ELI when turning using PVD TiAlN coated tool in dry environment. Taguchi L9 orthogonal array design of experiment was used for the turning experiment 2 factors and 3 levels. Turning parameters studied were cutting speed (50, 65, 80 m/min), feed rate (0.08, 0.15, 0.2 mm/rev) and depth of cut 0.5 mm constant. Linear and second order model of the surface roughness and cutting force has been developed in terms of cutting speed and feed. The results show that the feed rate was the most impact factor controlling the cutting force and surface roughness produced. MINITAB 17software was used to develop a linear and second order model of surface roughness and cutting force. Optimum condition was at 66.97 m/min of cutting speed, 0.08 mm/rev of feed rate. Surface roughness 0.57μm and cutting force 54.02 N were obtained at the optimum condition. A good agreement between the experimental and predicted surface roughness and cutting force were observed.
This article investigates the effect of cutting parameters on the surface roughness and flank wear during machining of titanium alloy Ti-6Al-4V ELI( Extra Low Interstitial) in minimum quantity lubrication environment by using PVD TiAlN insert. Full factorial design of experiment was used for the machining 2 factors 3 levels and 2 factors 2 levels. Turning parameters studied were cutting speed (
This paper mainly deals with the tool wear characteristics of uncoated cemented carbide insert and PVD AlTiN, PVD TiAlN coated carbide inserts during turning of Ti6Al4V-ELI (Extra Low Interstitial). To satisfy the sustainability conditions, the experiments have been conducted under dry and minimum quantity lubrication (MQL) environment. To enhance the effectiveness of MQL, palm oil has been used as the cutting fluid. The same machining parameters are employed for all the cutting tool inserts in dry and MQL environments to understand the machining characteristics better. It was found that cutting speed greatly influences average flank wear. Tool life of PVD TiAlN coated tool is more in both MQL, and dry environments as compared to uncoated cemented carbide insert and PVD AlTiN coated insert. Using palm oil under the MQL environment has produced better results while turning by PVD TiAlN insert. The characteristics like good cooling and lubrication provided significantly less average flank wear during machining of Ti6Al4V-ELI under the MQLenvironment.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.