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Mesoscale hierarchical helical structures with diverse functions are abundant in nature. Here we show how spontaneous helicity can be induced in a synthetic polymeric nanobristle assembling in an evaporating liquid. We use a simple theoretical model to characterize the geometry, stiffness, and surface properties of the pillars that favor the adhesive self-organization of bundles with pillars wound around each other. The process can be controlled to yield highly ordered helical clusters with a unique structural hierarchy that arises from the sequential assembly of self-similar coiled building blocks over multiple length scales. We demonstrate their function in the context of self-assembly into previously unseen structures with uniform, periodic patterns and controlled handedness and as an efficient particle-trapping and adhesive system.

3D printing and numerical analysis are combined to design a new class of architected materials that contain bistable beam elements and exhibit controlled trapping of elastic energy. The proposed energy-absorbing structures are reusable. Moreover, the mechanism of energy absorption stems solely from the structural geometry of the printed beam elements, and is therefore both material- and loading-rate independent.

Developing adaptive materials with geometries that change in response to external stimuli provides fundamental insights into the links between the physical forces involved and the resultant morphologies and creates a foundation for technologically relevant dynamic systems. In particular, reconfigurable surface topography as a means to control interfacial properties has recently been explored using responsive gels, shape-memory polymers, liquid crystals and hybrid composites, including magnetically active slippery surfaces. However, these designs exhibit a limited range of topographical changes and thus a restricted scope of function. Here we introduce a hierarchical magneto-responsive composite surface, made by infiltrating a ferrofluid into a microstructured matrix (termed ferrofluid-containing liquid-infused porous surfaces, or FLIPS). We demonstrate various topographical reconfigurations at multiple length scales and a broad range of associated emergent behaviours. An applied magnetic-field gradient induces the movement of magnetic nanoparticles suspended in the ferrofluid, which leads to microscale flow of the ferrofluid first above and then within the microstructured surface. This redistribution changes the initially smooth surface of the ferrofluid (which is immobilized by the porous matrix through capillary forces) into various multiscale hierarchical topographies shaped by the size, arrangement and orientation of the confining microstructures in the magnetic field. We analyse the spatial and temporal dynamics of these reconfigurations theoretically and experimentally as a function of the balance between capillary and magnetic pressures and of the geometric anisotropy of the FLIPS system. Several interesting functions at three different length scales are demonstrated: self-assembly of colloidal particles at the micrometre scale; regulated flow of liquid droplets at the millimetre scale; and switchable adhesion and friction, liquid pumping and removal of biofilms at the centimetre scale. We envision that FLIPS could be used as part of integrated control systems for the manipulation and transport of matter, thermal management, microfluidics and fouling-release materials.

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Control of self-organization of nanofibers into regular clusters upon evaporation-induced assembly is receiving increasing attention due to the potential importance of this process in a range of applications including particle trapping, adhesives, and structural color. Here we present a comprehensive study of this phenomenon using a periodic array of polymeric nanopillars with tunable parameters as a model system to study how geometry, mechanical properties, as well as surface properties influence capillary-induced self-organization. In particular, we show that varying the parameters of the building blocks of self-assembly provides us with a simple means of controlling the size, chirality, and anisotropy of complex structures. We observe that chiral assemblies can be generated within a narrow window for each parameter even in the absence of chiral building blocks or a chiral environment. Furthermore, introducing anisotropy in the building blocks provides a way to control both the chirality and the size of the assembly. While capillary-induced self-assembly has been studied and modeled as a quasi-static process involving the competition between only capillary and elastic forces, our results unequivocally show that both adhesion and kinetics are equally important in determining the final assembly. Our findings provide insight into how multiple parameters work together in capillary-induced self-assembly and provide us with a diverse set of options for fabricating a variety of nanostructures by self-assembly.