This recent study aims to evaluate the efficacy of membrane filtration on recovery of water resource from agro-waste such as bagasse, crop-based pulp and paper mill waste. A mini pilot scale membrane system having a combination of pre-treatment filter unit (pre-filter, sediment filter and pre-carbon filter), ultra-filtration and reverse osmosis with spiral wound configuration were employed to evaluate the water reuse efficacy of effluent coming from the secondary clarifier of the conventional treatment plant of the mill. The operational conditions were optimized using Taguchi method at pH 8, temperature 32 °C, and pressure 2 bar and a flow rate of 60 l/hr. The qualities of the effluent from the secondary clarifier, and the permeate from both the combination, viz. Combination 1 (pre-treatment + ultra-filtration) and Combination 2 (pre-treatment + ultra-filtration+ reverse osmosis) were analyzed and the percentage reduction in pH, TDS, TSS, BOD, COD, Color, Lignin, Potassium and Sodium were calculated. The elimination of TDS, COD and BOD with Combination 1 was not promising (<22%). However, the installation of a RO membrane greatly reduced (>88%) the contaminants in both paper mill effluents. The obtained qualities of water from all the combinations were compared with the tolerance standard for reuse as process water. The quality of effluent from the secondary clarifier did not agree with any class of water quality. The permeate from the combination of pre-treatment and UF sufficiently reduced the TSS to reach the requirement. However, the combination of (pre-treatment + UF + RO) adequately complied with the quality standard required for reuse in the making of all grades of paper.
Paper mills generate large quantities of wastewater and sludge waste depending on the type of paper making processes employed. This poses several problems regarding wastewater treatment, discharge, and sludge disposal. Whenever wastewater is generated, it should be treated in wastewater treatment plants prior to being released to the environment since it can be polluting and dangerous. A study was conducted at Star Paper Mills Ltd. Saharanpur, UP to demonstrate the existing and advanced technologies for wastewater treatment. The mill uses woody raw materials such as eucalyptus, poplar, and veener chips to manufacture a wide range of industrial and cultural grade papers, such as absorbent kraft, maplitho, azure lay, and copier. We observed that the most common excess back water is from paper machines, bleach plant effluent, floor cleaning, and other sources of wastewater. High chemical oxygen demand (COD), biochemical oxygen demand (BOD), and low biodegradability are all characteristics of pulp and paper wastewater. Approximately 85–90% of the fresh water utilized is wasted. We examined the wastewater collected and evaluated from the paper mill by Central Pulp and Paper Research Institute (CPPRI). The Effluent treatment plant (ETP) at Star Paper Mills Ltd. is sufficient to facilitate satisfactory removal of suspended matter in clarifiers and oxidation of biodegradable organic matter in aeration tank. As a matter of fact, if the ETP is operated under optimal conditions, the aeration capacity is sufficient to effectively treat even higher BOD loads than the existing load.
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