Modem satellites require the ability to slew and settle quickly in order to acquire or transmit data efficiently. Solar arrays and communication antennas cause low frequency disturbances to the satellite bus during these maneuvers causing undesirable induced vibration of the payload. The ability to develop and experimentally demonstrate attitude control laws which compensate for these flexible body disturbances is of prime importance to modem day satellite manufactures.Honeywell has designed and fabricated an actively controlled Appendage Simulator Unit (ASU) which can physically induce the modal characteristics of satellite appendages onto a ground based satellite test bed installed on an air bearing. The ASU consists of two orthogonal fulcrum beams weighing over 800 lbs. each utilizing two electrodynamic shakers to induce active torques onto the bus. The ASU is programmed with the state space characteristics of the desired appendage and responds in real time to the bus motion to generate realistic disturbances back onto the satellite. Two LVDT's are used on each fulcrum beam to close the loop and insure the system responds in real time the same way a real solar array would on-orbit. Each axis is independently programmable in order to simulate various orientations or modal contributions from an appendage. The design process for the ASU involved the optimization of sensors, actuators, control authority, weight, power and functionality. The smart structure system design process and experimental results are described in detail.
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