This work presents the development, validation and use of a SIMULINK integrated vehicle system simulation composed of engine, driveline and vehicle dynamics modules. The engine model links the appropriate number of single-cylinder modules, featuring thermodynamic models of the in-cylinder processes with transient capabilities to ensure high fidelity predictions. A detailed fuel injection control module is also included. The engine is coupled to the driveline, which consists of the torque converter, transmission, differential and prop shaft and drive shafts. An enhanced version of the point mass model is used to account for vehicle dynamics in the longitudinal and heave directions. A vehicle speed controller replaces the operator and allows the feedforward simulation to follow a prescribed vehicle speed schedule. For the particular case reported here, the simulation is configured for the International 4700 series, Class VI, 4x2 delivery truck powered by a V8 turbocharged, intercooled diesel engine. The integrated vehicle simulation is validated against transient data measured on the proving ground. Comparisons of predicted and measured responses of engine and vehicle variables during vehicle acceleration from 0 to 60 mph and from 30 to 50 mph show very good agreement. The simulation is also used to study trade-offs involved in redesigning control strategies for improved performance of the vehicle system.
Accurate measurements of pressure beneath turbulent wall-bounded flows are generally difficult to achieve due to signal contamination resulting from facility-induced noise, sensor vibration, etc. This is particularly true at low Reynolds numbers where the noise signature overwhelms the low-level turbulent fluctuations. In the current work a noise-cancellation technique based on an optimal filtering approach is developed. This technique is particularly useful for conditions of low signal-to-noise ratio and therefore it is well suited for low to moderate Reynolds number measurements. Unlike the conventional, subtraction-based, noise-cancellation methods, the utility of the optimal-filter scheme is not limited to the extraction of the turbulent statistics but it can be used to obtain the noise-canceled time-series. Furthermore, the energy of the low-frequency turbulent motion lost due to the application of the noise-cancellation scheme is an order of magnitude smaller in the case of the optimal filter as compared to the subtraction scheme. Employment of the technique developed here is not confined to two-dimensional flows and therefore it is also useful for measurements in applications involving nonequilibrium flows.
When developing a turbocharged internal combustion engine, the choice of turbocharger is usually based on designer experience and existing hardware. However, proper turbocharger design relies on matching the compressor and turbine performance to the engine requirements so that parameters such as boost and back pressure, compressor pressure ratio, and turbine inlet temperatures meet the needs of the engine without exceeding its allowable operating envelope. Therefore, the ultimate measure of a successful turbocharger design is how well it is matched to an engine across various operating conditions. This, in turn, determines whether a new turbocharger is required, or an existing solution can be used. When existing turbocharger solutions are not viable, the engine designer is at a loss on how to define a new turbocharger that meets the desired performance requirements. A common approach in industry has been to scale the performance of an existing turbocharger (compressor and turbine maps) and take these requirements for Original Equipment Manufacturers to possibly match it with a real machine. However, the assumptions made in a basic scaling process are quite simplistic and generally not satisfactory in this situation. A better approach would be to use a validated meanline model for a compressor and turbine instead, allowing to perform an actual preliminary design of such components. Such approach allows to link the engine performance requirements in a very early stage of te component design project and it guides the designer for the design decisions, such as rotor size, variable geometry nozzles, diameter, or shroud trims and others. Therefore, a feasible solution is more likely with design less iterations. This paper describes a methodology for an integrated approach to design and analyze a turbocharged internal combustion engine using commercially available state-of-the-art 1D gas dynamics simulation tool linked to two powerful turbomachinery meanline programs. The outputs of this analysis are detailed performance data of the engine and turbocharger at different engine operating conditions. Two case studies are then presented for a 10-liter diesel truck engine. The first study demonstrates how the programs are used to evaluate an existing engine and reverse engineer an existing turbocharger based only on the available performance maps. Then a second study is done using a similar approach but redesigning a new turbocharger (based on the reverse engineered one) for an increased torque output of the same engine.
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