The Electrically Trace Heated Blanket (ETH-Blanket) is a new offshore intervention/remediation system currently in development by TechnipFMC for the efficient remediation of plugs due to hydrates or wax in subsea production and injection flowlines. The ETH-Blanket consists of a network of heating cables placed underneath an insulation layer which is laid onto the seabed above the plugged flowline. By applying electrical power to the cables, heat is generated by Joule effect which warms up the flowline content until hydrate dissociation or wax plug remediation through softening or complete melting. As part of a Joint Industry Project (JIP) between TechnipFMC, Shell and Total, full-scale thermal testing of an ETH-Blanket prototype was carried out in Artelia facilities (in Grenoble, France). This testing was performed to verify the capability of the ETH-Blanket system to increase the temperature of the fluid inside a pipe sample above a target temperature (hydrate dissociation temperature or wax disappearance temperature) for various conditions. The impact of lateral misalignment of the ETH-blanket on the pipe and of the pipe burial depth were studied. Moreover, the tests were carried out on two pipe samples, with different designs and insulation properties. In parallel, CFD models of the test set-up were built to replicate the thermal behaviour of the ETH-Blanket. The combination of these models with the measured heating efficiency of the prototype allowed characterising the performances of the system in real subsea conditions. This paper presents the description of the full scale thermal testing conditions. Results of the different tests are detailed and the impact of the different parameters on the ETH-Blanket thermal performances are assessed, focusing on natural convection effects, thermal losses and the overall data gathering process.
The Electrically Trace Heated Blanket (ETH-Blanket) is a new offshore intervention/remediation system currently in development by TechnipFMC for the efficient remediation of plugs due to hydrates or wax in subsea production and injection flowlines. The ETH-Blanket consists of a network of heating cables placed underneath an insulation layer which is laid onto the seabed above the plugged flowline. By applying electrical power to the cables, heat is generated by Joule effect which warms up the flowline content until hydrate dissociation or wax plug remediation through softening or complete melting. As part of a Joint Industry Project (JIP) between TechnipFMC, Shell and Total, full-scale thermal testing of an ETH-Blanket prototype was carried out in Artelia facilities (Grenoble, France). This testing was performed to verify the capability of the ETH-Blanket system to increase the temperature of the fluid inside a pipe sample above a target temperature (hydrate dissociation temperature or wax disappearance temperature) for various conditions. The impact of lateral misalignment of the ETH-blanket on the pipe and of the pipe burial depth were studied. Moreover, the tests were carried out on two pipe samples, with different designs and insulation properties. CFD models of the test set-up have been built to replicate the thermal behaviour of the ETH-Blanket prototype. Once validated against the test results, the final aim of CFD modelling is to be able to calculate the performances of the system in real subsea conditions. The modelling of the prototype includes a 3D geometry of the system including the soil, natural convection of water between the ETH-blanket and the pipe sample and natural convection of fluid in the pipe sample. The present paper focuses on the CFD work performed to match the full-scale thermal test results and to predict the ETH-Blanket performances for real subsea operating conditions. It will describe the various CFD models used, the sensitivities and findings in terms of local and global heat transfer and flow effects and the comparison to the experimental data.
The Electrically Trace Heated Blanket (ETH-Blanket) is a new offshore intervention system currently in development by TechnipFMC for the efficient remediation of plugs due to hydrates or wax deposit in subsea production and injection flowlines. The ETH-Blanket consists of a network of heating cables placed underneath an insulation layer which is laid onto the seabed above the plugged flowline. By applying electrical power to the cables, heat is generated by Joule effect which warms up the flowline content until hydrate dissociation or wax plug remediation through softening or complete melting. The ETH-Blanket is currently developed within a Joint Industry project (JIP) between TechnipFMC and Total. The dissociation of hydrate plugs using active heating incurs a number of risks for the integrity of the flowline and for the restoration of production to nominal conditions. As the flowline content is warmed up from ambient to hydrate dissociation temperature and during the dissociation of the hydrate plug, the pressure inside the flowline may potentially increase above design limits due to hydrate degassing and fluid volume expansion. Also, plug run-away scenarios may occur if a large pressure difference exists between both sides of the plug. The remediation operation may fail because of insufficient power or misplacement of the ETH-Blanket. Lastly, even following successful operation of the ETH Blanket, new flowline blockage may occur during subsequent operations such as cold re-start. To mitigate those risks, a hydrate remediation philosophy has been developed specifically for the ETH-Blanket Service. It is based on the development of in-house tools and procedures and builds upon experimental and modelling work performed as part of a previous JIP focusing on the dissociation of hydrate plugs using an ETH-Pipe-in-Pipe [1]. This paper introduces the different elements of the hydrate remediation philosophy, including the development and experimental validation of the dedicated tools used to define the appropriate heating sequence for the safe and efficient dissociation of hydrate plugs.
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