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The integration of Sensing Machine Elements (SME) is a promising approach to obtain reliable data about relevant process and state variables of technical systems. However, the quality and reliability of the provided data strongly depends on the corresponding calculation model of the SME and the therein included uncertainty. Consequently, in this contribution, the calculation model of a sensory utilized rolling bearing, as exemplary SME, is systematically analyzed using existing methods and tools to identify uncertainty that critically affects the quality and reliability of the data provided.

When integrating sensing machine elements for in-situ measurements in technical systems, special attention must be paid to uncertainty to ensure the reliability of the provided information. Therefore, a methodical framework for the identification, analysis and consideration of uncertainty was already developed in prior research, which still offers room for improvement regarding the included methods and tools. Therefore, in this contribution, the initially proposed methods and tools are adapted and extended to enhance their efficiency and applicability and to reduce their error proneness in order to increase the acceptance of the framework in practice. First, the identification of uncertainty is improved by means of an extended effect graph for an automated identification of disturbance factor induced data and model uncertainty. Second, the significance of the subsequent evaluation of uncertainty is enhanced by replacing the initially proposed local sensitivity analysis with a global sensitivity analysis. Finally, a flowchart is proposed that supports the identification of applicable and promising strategies for the development of measures to consider critical disturbance factor induced uncertainty.

Rolling bearings face different damaging effects: Besides mechanical effects, current-induced bearing damage occurs in electrical drive systems. Therefore, it is of increasing interest to understand the differences leading to known electrical damage patterns. It is of utmost importance not to consider the harmful current passage in the machine element as an isolated phenomenon but to take into account the whole drive system consisting of the machine elements, the electric motor and the connected power electronics. This publication works toward providing an overview of the state-of-the-art of research regarding electrical bearing currents.

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