This work introduces the first practical platinum group metal-free (PGM-free) electrocatalyst for the hydrogen oxidation reaction (HOR) in alkaline membrane fuel cells (AMFC), based on nickel-rich Ni95Cu5-alloy nanoparticles.

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Synchrotron x-ray imaging techniques, like x-ray computed tomography (CT) and radiography have proven instrumental in expanding the communities knowledge of complex transport and reaction kinetics in electrochemical devices such as fuel cells and electrolyzers. This work presents the development of novel x-ray CT imaging techniques for operando visualization of water within low temperature fuel cells at spatial resolutions spanning the micro and nano scales. The design of operando sample holders, for both micro x-ray CT and nano CT experiments is described in depth, and prototypes of these sample holders were evaluated across a set of requirements, the most important of which are x-ray transmissibility, electrical conductivity and mechanical stability. Water segmentation from micro x-ray CT data was enabled by an image subtraction method, where the image without water is subtracted from the one with water. Through iterative experimentations, the operando nano CT cell was developed to optimize mechanical compression, electric conductivity and gas flow. While three-dimensional fuel cell reconstructions were shown possible, there remain challenges to overcome at typical lower energies (8 keV) due to beam damage, whereas it is not as significant for higher energies (>17.5 keV).

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For polymer-electrolyte fuel cells (PEFCs) and anion exchange membrane fuel cells (AEMFCs) optimal water management is essential. During start-up and at low operating temperatures, where water is present in a liquid form, it can block reactant delivery to electrocatalyst sites, resulting in significant mass-transport losses, flooding and low fuel cell power densities. Using synchrotron X-ray computed tomography (CT) we have previously shown how water transport properties depend on porous materials morphology and chemical composition, as well as cell compression.1-3 These ex- and in-situ studies isolate specific porous membrane / electrode assembly (MEA) component’s effect on water management (such as micro-porous (MPL) or gas-diffusion layer (GDL)). To understand water transport under operating conditions we use in-operandoX-ray CT studies, where water distribution is observed under various steady-state conditions. In-operando single serpentine channel (1x1 mm) fuel cell testing hardware for synchrotron X-ray CT is used with active area of 1 cm2. Steady-state water generation and removal is observed in PEFCs and AEMFCs for temperature of 30oC with chronoamperometric holds at current densities ranges of 20 – 100 mA/cm2. Furthermore, comparison of water distribution in PGM and PGM-free catalysts for both type of fuel-cells will be presented. In all of these systems water pooling is observed at the component interfaces, indicating the importance of interfaces design. Acknowledgment: The Advanced Light Source is supported by the Director, Office of Science, Office of Basic Energy Sciences, of the U.S. Department of Energy under Contract No. DE-AC02-05CH11231. This research used resources of the Advanced Photon Source, a U.S. Department of Energy (DOE) Office of Science User Facility operated for the DOE Office of Science by Argonne National Laboratory under Contract No. DE-AC02-06CH11357. References: 1. I. V. Zenyuk, D. Y. Parkinson, L. G. Connolly and A. Z. Weber, Journal of Power Sources, 2016, 328, 364-376. 2. I. V. Zenyuk, D. Y. Parkinson, G. Hwang and A. Z. Weber, Electrochemistry Communications, 2015, 53, 24-28. 3. I. V. Zenyuk and A. Z. Weber, ECS Transactions, 2015, 69, 1253-1265. Figure 1. In-operando cross-section tomograph of serpentine channel AEMFC operating at 30 mA/cm2, 30oC and 100 % RH. Figure 1