A particular kind of heterogeneous nucleation, i.e., cross-nucleation, is sometimes observed in polymorphic substances, when a new crystal structure nucleates on the surface of a crystal of a different modification. Here we show a unique and apparently incongruous nucleation behaviour in polymorphic isotactic polypropylene (i-PP). The rate of cross-nucleation of the monoclinic -phase on the trigonal -phase crystals increases with increasing temperature. This behaviour is contrary to that of the heterogeneous nucleation kinetics of the same crystal on various solid substrates, and also to the previously reported cases of cross-nucleation rate of other polymorphic systems, which exhibit the expected decrease with temperature. i-PP -on-cross-nucleation apparently eludes the nucleation theory. The results are explained as a manifestation of a kinetic competition between -on-cross-nucleation and growth of -crystalline seeds, and finally reconciled with the theoretical understanding of nucleation. These new finding indicates that further theoretical efforts are needed to include the cross-nucleation phenomenon in the framework of a comprehensive understanding of polymorphic crystallization. Incidentally, this study highlights the intrinsic limits of the, industrially desirable, promotion of -phase formation in polypropylene.

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The existence of epitaxy in polybutene-1 form IIon-form I cross-nucleation was investigated by nanofocused synchrotron X-ray diffraction. To this aim, form I hedrites, which show a lamellar stacking with a uniform crystal lattice orientation, were adopted as the substrate. The form II crystals develop a spherulitic transcrystalline layer on the lateral surface of the form I substrate, due to cross-nucleation. Through mapping both the intensity and azimuthal orientation of characteristic planes of the two polymorphs, a clearly defined nucleation area between form II (daughter) and form I (parent) could be identified. Comparing the two-dimensional diffraction patterns in that area, a preferred mutual orientation of the two structure is revealed. In particular, the (200) II plane of form II and the (110) I plane of form I are reciprocally oriented at a fixed angle of ∼8.5°. This orientation results in almost parallel (110) planes between the two structures. It is calculated that the mismatch between interchain distances within the common ( 110) planes is about 4%, while that along the chain axes is less than 10%, both well below the accepted mismatch criterion for epitaxial crystallization. These results provide solid evidence for the existence of an epitaxial relationship in the cross-nucleation between polybutene-1 form II and form I. We note that the (110) contact plane between the two structures in cross-nucleation is the same as the one involved in the well-studied solid-state phase transformation from form II to form I. Moreover, the X-ray nanofocus approach and the proposed data analysis could be effectively applied to other cross-nucleating systems to shed light on the role of epitaxy in this peculiar phenomenon of nucleation between polymorphs.

In the area of polymer crystallization, the most widely used techniques to quantify structure, morphology and molecular orientation are fundamentally based on light or X-ray scattering and absorption. In particular, synchrotron X-rays are used for detailed studies on the semicrystalline structure in polymeric materials. The technical requirements for such techniques, especially when high spatial resolution is essential, make the application of X-ray diffraction not straightforward. Direct information on the chain orientation in different semicrystalline morphologies requires rather complex sampling and analysis procedures. Surprisingly, a simple yet versatile technique based on infrared spectroscopy is hardly applied in the field of polymer crystallization. By modulating the polarization of the incident light, local anisotropy can be studied in real time on a submolecular length scale. In this article, we provide the relevant details of the polarization modulated infrared microspectroscopy technique for the study of semicrystalline materials from an engineering perspective. We demonstrate the essence of the method using as model systems spherulitic and transcrystalline morphologies and present its applicability to polymer/fiber composite technology and the study of injection-molded parts. The results provided in the present work serve to illustrate the applicability of this informative technique in the field of semicrystalline polymer science.