We demonstrate that functionalized pyrene derivatives effectively stabilize single- and few-layer graphene flakes in aqueous dispersions. The graphene/stabilizer yield obtained by this method is exceptionally high relative to conventional nanomaterial stabilizers such as surfactants or polymers. The mechanism of stabilization by pyrene derivatives is investigated by studying the effects of various parameters on dispersed graphene concentration and stability; these parameters include stabilizer concentration, initial graphite concentration, solution pH, and type and number of functional groups and counterions. The effectiveness of the pyrene derivatives is pH-tunable, as measured by zeta potential, and is also a function of the number of functional groups, the electronegativity of the functional group, the counterion, the relative polarity between stabilizer and solvent, and the distance from the functional group to the basal plane. Even if the dispersion is destabilized by extreme pH or lyophilization, the graphene does not aggregate because the stabilizer remains adsorbed on the surface. These dispersions also show promise for applications in graphene/polymer nanocomposites (examined in this paper), organic solar cells, conductive films, and inkjet-printed electronic devices.

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High‐strength conductive pristine graphene/epoxy composites are prepared by two simple processing methods – freeze dry/mixing and solution processing. PVP‐stabilized graphene is aggregation‐resistant and allows for excellent dispersion in both the resin and final composite, as confirmed by optical microscopy and SEM images. The superior dispersion quality results in excellent nanofiller/matrix load transfer, with a 38% increase in strength and a 37% improvement in modulus for 0.46 vol% graphene loading. The composites have a very low electrical percolation threshold of 0.088 vol%. Despite the effectiveness of both methods, the freeze‐drying method is more promising and versatile enough to be used for graphene dispersion in a wide range of other composite precursors.

Recent developments in the exfoliation, dispersion, and processing of pristine graphene (i.e., non-oxidized graphene) are described. General metrics are outlined that can be used to assess the quality and processability of various "graphene" products, as well as metrics that determine the potential for industrial scale-up. The pristine graphene production process is categorized from a chemical engineering point of view with three key steps: i) pretreatment, ii) exfoliation, and iii) separation. How pristine graphene colloidal stability is distinct from the exfoliation step and is dependent upon graphene interactions with solvents and dispersants are extensively reviewed. Finally, the challenges and opportunities of using pristine graphene as nanofillers in polymer composites, as well as as building blocks for macrostructure assemblies are summarized in the context of large-scale production.

Enhancement of toughness in nanomaterial-based hydrogels is a critical metric for many of their engineering applications. Pristine graphene-polyacrylamide (PAM) hydrogels are synthesized via in situ polymerization of acrylamide monomer in PAM-stabilized graphene dispersion. In-situ polymerization leads to the uniform dispersion of the graphene sheets in the hydrogel. The graphene sheets interact with the elastic chains of the hydrogel through physisorption and permit gelation in the absence of any chemical cross-linker. This study represents the first report of pristine graphene as a physical cross-linker in a hydrogel. The properties of the graphene-polymer hydrogel are characterized by rheological measurements and compressive tests, revealing an increase in the storage modulus and toughness of the hydrogels compared to the chemically cross-linked PAM analogues. The physically cross-linked graphene hydrogels also exhibit self-healing properties. These hydrogels prove to be efficient precursors for graphene-PAM aerogels with enhanced electrical conductivity and thermal stability.