The synthesis, characterization and UV-curing of hyperbranched urethaneacrylates (HB-UA) were investigated in this study. They were evaluated as oli-gomers in model UV curable coatings. HB-UAs were synthesized by reaction of an aliphatic hyperbranched polyester of the second generation (HBRG2) and an isocyanate adduct, obtained by the reaction of isophoronediisocyana-te and different hydroxy alkyl acrylates. Their thermal properties and viscosities depend on the degree of modification of HBRG2 and the type of hydroxy alkyl acrylate used. The introduction of a flexible alkoxylated spacer between the HBP core and acrylate end groups reduces steric hindrance by moving the cross linkable acrylate groups away from the HBP core and increase its reactivity. Due to the presence of abstractable H-atoms in the α-position to the ether links, HB-UAs based on poly(ethylene oxide) monoacrylate are very reactive and do not show oxygen inhibition. The obtained coatings combine a high cross linking density with flexible segments between the cross links, which results in a good compromise between hardness and flexibility and have the potential to be used in different UV-curing applications
A series of acrylate functionalized samples based on hyperbranched hydroxy-terminated polyesters with different molecular weights and different degrees of acrylation were synthesized. The obtained urethane acrylates were slightly yellow viscose liquids. Their composition was characterized by FTIR and 1H-NMR spectroscopy and their molecular weights were measured by GPC. All the synthesized samples were diluted with 25 wt.% 1,4-butanediol dimethacrylate (BDDM). The rheological properties of the uncured samples and the dynamic mechanical properties of the UV cured samples were examined. All the samples exhibit Newtonian behavior, which indicates the absence of physical entanglements in these polymers. The viscosity increases with increasing number of acrylic groups permolecule. The glass transition temperature of the UV cured samples increases with increasing the number of acrylic groups permolecule. The value of the storage modulus in the rubber-elastic plateau and the cross-link density increase with increasing number of acrylic groups permolecule. The formed networks are inhomogeneous and the residual unsaturation is the highest in the samples with the largest number of acrylic groups per molecule.
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