2015): Modeling the molten salt electrorefining process for spent metal fuel using COMSOL, Separation Science and Technology, Abstract Molten salt electrorefining process is one of the key steps of the pyrochemical reprocessing flow sheet for the spent metallic fuel from fast reactors. Electrorefining process is simulated using COMSOL Multiphysics. This involves solving multiple equations corresponding to electrochemical reactions at the electrode surfaces, mass transfer of metal ions in the electrolyte, potential distribution in the electrolyte and overall material balance of metal ions in a coupled manner. The model is validated using the data of laboratory scale electrorefining experiments from literature. The results show a good agreement with the present experimental data, the variation being less than 10% for the U and Pu concentration changes in liquid Cd anode and molten salt, and U deposit on solid cathode.
Development of a liquid molten salt level sensor device that can detect the level of liquid molten salt in the process vessels of pyrochemical reprocessing of spent metallic fuels is detailed. It is proposed to apply a resistive-type pulsating sensor-based level measurement approach. There are no commercially available sensors due to limitations of high temperature, radiation, and physical dimensions. A compact, simple, rugged, low power, and high precise pulsating sensor-based level probe and simple instrumentation for the molten salt liquid level sensor to work in the extreme conditions has been indigenously developed, with high precision and accuracy. The working principle, design concept, and results have been discussed. This level probe is mainly composed of the variable resistor made up of ceramic rods. This resistor constitutes the part of resistance-capacitance-type Logic Gate Oscillator (LGO). A change in the molten salt level inside the tank causes a small change in the resistance which in turn changes the pulse frequency of the LGO. Thus the frequency, the output of the instrument that is displayed on the LCD of an embedded system, is a function of molten salt level. In the present design, the range of level measurement is about 10 mm. The sensitivity in position measurement up to 10 mm is ∼2.5 kHz/mm.
Several intermediate heat exchanger (IHX) modelling techniques were examined, in order to predict the outlet temperature of primary and secondary sodium at different operating conditions. In the present study, two different approaches namely the Finite Difference Method (FDM) with nodal heat balance and modified nodal heat balance schemes; and Finite Volume Method (FVM) using simple upwind, exponential extrapolation and QUICK schemes have been attempted.
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